• 제목/요약/키워드: Pre-crack

검색결과 274건 처리시간 0.029초

레이저 용접 판재의 피로거동 (The Fatigue Behavior of Laser Welded Sheet Metal)

  • 오택열
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.339-344
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    • 1999
  • For the Tailor Welded Blank sheet used for automobile body panel, the characteristics of fatigue strength and crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9mm+0.9mm) and different (0.9mm+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The fatigue strength was the highest when the loading direction was parallel to the welding direction, which was about 85% of tensile strength of base material. It was decreased by 8.5% when the thickness of specimen and base material was different, and it is increased by 25% when pre-strain was applied. The crack propagation rate was noticeable decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness.

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재하상태를 고려한 RC 보의 에폭시 주입 보수공법의 적용성 평가 (Applicability of Epoxy Injection Method In Cracked RC Beams Considering Pre-Loading Conditions)

  • 홍건호;신영수
    • 콘크리트학회논문집
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    • 제16권1호
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    • pp.88-93
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    • 2004
  • 철근콘크리트 구조 부재에 발생되는 균열은 구조체의 미관, 내구성 및 구조적 측면에서 보수를 요하게 되며, 에폭시 주입 균열보수공법은 최근 국내에서 가장 널리 사용되는 균열 보수공법 중의 하나이다. 에폭시 주입공법의 성능은 사용되는 에폭시의 물성과 균열의 폭에 기인하게 된다. 본 연구에서는 균열을 발생시키는 하중의 크기를 변수로 하고, 재하 중 보수한 경우와 하중을 제거한 후 보수한 경우를 비교 분석하도록 하였다. 총 5개의 실험체에 대하여 공칭 휨강도의 $70\%$$90\%$의 하중을 가력하여 균열을 발생시킨 후 에폭시 주입공법으로 보수하고, 보수 이후 부재의 거동을 실험적으로 연구하였다. 실험결과, 에폭시 주입공법에 의한 균열의 보수는 양호한 구조성능의 회복을 나타내었으며, 극심한 하중 하에서 보수된 실험체는 에폭시의 강도특성으로 인하여 오히려 강도 및 강성이 증가되는 현상을 나타내었다.

800 MPa급 무예열 용접재료의 폭파변형시험 (Explosion Bulge Test of 800 MPa Grade Pre-Heat Free Welding Consumables)

  • 박태원;송영범;김진영;박철규;김희진
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.40-40
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. PFS-700 steel has good combination of mechanical properties and superior weldability which can be welded without pre-heating before welding. Application PFS-700 steel to submarine or battle ship will give a great reduction of cost by removing or lowing pre-heating. To develop pre-heat free welding consumables that matches and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) were conducted to see the reliability of welded structure. All welding was conducted without pre-heating before welding, the inter-pass temperatures were below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% reduction of thickness without through-thickness crack or propagation of crack to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal, 50J, of this project.

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복합재 패치로 한쪽 면을 보강한 평판의 균열선단 진전거동 해석 (Analysis of fatigue crack growth behavior in composite-repaired aluminum plate)

  • 이우용;이정주
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.241-245
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    • 2004
  • An analytical study was conducted to characterize the fatigue crack growth behavior of pre-cracked aluminum plates repaired with asymmetric bonded composite patch. For single-sided repairs, due to the asymmetry and the presence of out-of-plane bending, crack front shape would become skewed curvilinear started from a uniform through-crack profile, as observed from previous studies. In this study, the fatigue analysis of single-sided repairs considering crack front shape development was conducted by implementing three-dimensional successive finite element method coupled with linear elastic fracture mechanics (LEFM) concept, which enables the growing crack front to be directly traced and modeled in a step by step way. Through conducting present analysis technique, crack path of the patched plate as well as the fatigue life was evaluated with sufficient accuracy. The analytical predictions of both the crack front shape evolution and the fatigue life were in good agreement with the experimental observations.

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Efficient methods for integrating weight function: a comparative analysis

  • Dubey, Gaurav;Kumar, Shailendra
    • Structural Engineering and Mechanics
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    • 제55권4호
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    • pp.885-900
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    • 2015
  • This paper introduces Romberg-Richardson's method as one of the numerical integration tools for computation of stress intensity factor in a pre-cracked specimen subjected to a complex stress field across the crack faces. Also, the computation of stress intensity factor for various stress fields using existing three methods: average stress over interval method, piecewise linear stress method, piecewise quadratic method are modified by using Richardson extrapolation method. The direct integration method is used as reference for constant and linear stress distribution across the crack faces while Gauss-Chebyshev method is used as reference for nonlinear distribution of stress across the crack faces in order to obtain the stress intensity factor. It is found that modified methods (average stress over intervals-Richardson method, piecewise linear stress-Richardson method, piecewise quadratic-Richardson method) yield more accurate results after a few numbers of iterations than those obtained using these methods in their original form. Romberg-Richardson's method is proven to be more efficient and accurate than Gauss-Chebyshev method for complex stress field.

PFC3D simulation of the effect of particle size on the single edge-notched rectangle bar in bending test

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming
    • Structural Engineering and Mechanics
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    • 제68권4호
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    • pp.497-505
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    • 2018
  • Three points bending flexural test was modeled numerically to study the crack propagation in the pre-cracked beams. The pre-existing edge cracks in the beam models were considered to investigate the crack propagation and coalescence paths within the modeled samples. The effects of particle size on the single edge-notched round bar in bending test were considered too. The results show that Failure pattern is constant by increasing the ball diameter. Tensile cracks are dominant mode of failure. These crack initiates from notch tip, propagate parallel to loading axis and coalescence with upper model boundary. Number of cracks increase by decreasing the ball diameter. Also, tensile fracture toughness was decreased with increasing the particle size. In the present study, the influences of particles sizes on the cracks propagations and coalescences in the brittle materials such as rocks and concretes are numerically analyzed by using a three dimensional particle flow code (PFC3D). These analyses improve the understanding of the stability of rocks and concretes structures such as rock slopes, tunnel constructions and underground openings.

피로균열의 지연거동에 따른 수명예측 및 비파괴평가 (Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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비파괴법에 의한 압력용기 강 다층용접부의 균열선단에서 소성변형 역성장거동 평가에 관한 연구 (Study on Evaluation of Plastic Deformation Zone at Crack Tip for the Multi-Passed Weld Region of the Pressure Vessel Steel Using Nondestructive Method)

  • 나의균;이상근
    • 비파괴검사학회지
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    • 제29권5호
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    • pp.473-478
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    • 2009
  • 본 연구에서는 비파괴법을 이용하여 압력용기 강 다층용접부에서 채취한 표준 샤르피 시험편의 균열선단에서 형성되는 소성변형 거동을 평가하였다. 모재, 후열처리재 및 용접재를 대상으로 시험편에 기계적인 노치를 가공한 후 예균열(pre-crack)을 낸 다음 4점 굽힘실험과 음향방출(acoustic emission: AE)실험을 동시에 실시하였다. 균열선단은 용접재외 후열처리재의 경우 용융선 근처에 위치하도록 하였다. 하중이 가해짐에 따라 균열선단에서 형성되는 소성영역의 크기는 응력확대계수를 이용하여 구했으며, 각 시험편에 대한 소성역의 크기와 음향방출 특성과의 관계는 축적된 AE 에너지 관점에서 고찰하였다. 시험편에 관계없이 탄성역역에서는 거의 AE신호가 감지되지 않았으며, 대부분의 AE신호는 소성변형 과정에서 발생하였다. 또한, 용접재가 모재와 후열처리재에 비해 AE신호가 훨씬 많이 발생하였다. 모재와 후열처리재 및 용접재의 균열선단에서 소성영역 크기와 축적된 AE에너지와의 관계는 현저히 다르게 나타났으며, 용접재의 AE counts는 모재와 후열처리재에 비해 많이 발생하였다.

응력장을 고려한 프리스플리팅 공법의 균열발생 원리에 대한 연구 (A Study on the Crack-propagation Mechanism of Pre-splitting Method with Consideration of Stress Field)

  • 윤지선;우택규;김민우;장영민
    • 화약ㆍ발파
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    • 제27권2호
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    • pp.1-11
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    • 2009
  • 본 연구에서는 프리스플리팅 적용 시 심발 발파를 통해 먼저 자유면을 확보한 후 이에 따른 응력변화를 관찰함으로서 최 외곽영역에서 균열형성을 함에 있어서의 유리함을 판단하고자 하며 균열형성이 용이한 조건을 찾고자 한다. 수치해석에서는 터널 내 최소주응력 방향을 고려했으며 수치해석 결과 응력의 방향변화는 가압하중의 크기변화에 큰 영향이 있음을 확인할 수 있었고, 차응력이 증가할수록 균열이 증가하는 경향을 확인하였다. 모형실험결과 응력장을 고려한 프리스플리팅공법 적용으로 기존 프리스플리팅 공법에 비해 균열 제어가 용이하고, 이를 통해 이완영역 축소를 기대할 수 있으며 또한 새로운 개념의 프리스플리팅 공법의 적용성을 판단하였다.

Effect of Pretreatments on Reducing Surface Cracks of Heat-treated Western Hemlock Roundwoods

  • Kim, Chung-Ho;Kang, Chun-Won;Kang, Seog-Goo;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • 제40권5호
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    • pp.343-351
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    • 2012
  • A large diameter roundwood is an important element of Korean traditional buildings, Hanok, and is hard to be dried without surface cracks. Four different pretreatments, such as pre-cracking, oil heating, kerfing-oil heating and PEG impregnation, were investigated for reducing the surface cracks of large-diameter roundwood specimens during heat treatment. The roundwood specimens of pre-cracking, oil heating and kerfing-oil heating showed surface cracks during pretreatment, but that of PEG impregnation did not. It was confirmed that kerfing reduced the total crack width. Among the four pretreatments and control only the PEG impregnation roundwood specimen had no crack on both outer and inner surfaces after heat treatment. The PEG impregnation specimen shrank only 1.6% in the tangential direction while the pre-cracking did 8.0%.