• Title/Summary/Keyword: Practical mold technology

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Molding of High Aspect Ratio Nano-Hair Array and Its Applications (고세장비 나노 헤어 성형 및 응용)

  • Yoo, Y.E.;Kim, T.H.;Seo, Y.H.;Choi, D.S.;Lee, H.J.;Kim, W.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.113-116
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    • 2006
  • Some nano hair systems in the nature are found to show excellent adhesive characteristic, which is called dry adhesive, and synthetic nano hairs to mimic these adhesiveness are believed to have many applications. To develop a practical synthetic dry adhesive system, we mold nano hairs on plastic substrates using thermoplstic materials including COC, PP, PC and PMMA. and estimate the moldability and the adhesive characteristic. As a template for molding nano hairs, AAO membrane is first adopted, which is 60um thick and 13mm in diameter. This membrane has about a billion of through-holes of which diameter is around 200nm. This AAO membrane and the pellet of materials are stacked in the mold and pressed to mold after heating up to be melted. The AAO membrane is removed using KOH to obtain the molded nano hairs. As a result, the diameter of the molded hairs is around 200nm and the length is $2um{\sim}60um$ depending on the molding conditions and materials. The molded nano hair substrates is estimated to show much better adhesive characteristic than a substrate without nano hairs.

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Functional Characteristics of Nakdong Technique Treated on Paulownia Wood Surface

  • LEE, Chaehoon;JUNG, Hwanhee;CHUNG, Yongjae
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.1
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    • pp.82-92
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    • 2021
  • Nakdong technique is an unfamiliar scorching treatment using an iron heated in a kiln over 1000℃. It is a typical convention in Asian countries to treat Nakdong on the surface of paulownia species. The scorching treatment changes the surface characteristics as well as the color of the wood. This study focused on the effects of functional features such as water resistance, anti-mold, anti-termite, and sound improvement because this treatment is usually used on paulownia wood-bodied musical instruments surface. It took 28'57" for Nakdong-iron treated surface to absorb a droplet of water. The absorbance time of iron treated surface was longer than that of torch treated one. There was no noticeable effect on the anti-mold test. On the anti-termite test, there was nearly 3% more mean mass loss on the torch samples than controlled and iron treated ones. In examining the sound radiation coefficient before and after Nakdong treatment, the Nakdong-iron treated surface showed an increase in the average value of 1.2 m4/kg s, which means that it has sound quality improvement. Through this research, the Nakdong technique results are expected to be used as basic-data for further research and give a practical idea for using the traditional treatment method on the wood surface.

Development of Pre-Mold Joints for High Voltage Cable System (I) (초고압 프리몰드형 접속함 개발 (I))

  • Lee, S.K.;Ko, E.K.;Kim, Y.H.;Baik, S.Y.;Kim, K.S.;Huh, G.D.;Park, W.K.
    • Proceedings of the KIEE Conference
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    • 1999.11d
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    • pp.1031-1033
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    • 1999
  • The performance of cable joints for extra high voltage XLPE cable system is rapidly advancing combined with the development of insulation materials. The current trend of joints is in the direction of requiring less jointing techniques and installation time. This paper describes the performance of currently used joints regarding to their practical aspects and analyses design and manufacturing techniques for Pre-Mold Joint and Pre-fabricated Joint Box. Especially, basic tests and their results to obtain the design Parameter of PMJ are introduced.

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Application of Practical Education Program of Process Technology for Shortening Tool Development Period (금형개발기간 단축을 위한 공정기술의 실무교육 프로그램 적용)

  • Shin, Ju-Kyung
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.2 no.2
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    • pp.61-67
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    • 2010
  • The various designs are preferred as well as IT appliances development of the internet based with consumer needs. It's real that the tool development technology of shortened lead time is also requested for production tool fabrication for the launch of new products. A process technology for shortening tool development period was one of the very important practical education from tooling suppliers related to mold development, and we are in competition with having the three elements of short due date, the quality and the production cost for new products. In this paper, the tooling development education and training program with current product development won't be systematic, and we hope to improve educational training process lacking in the reality and to advance the application model of practical centered education and training program of practical technology ability improvement and process technology improvement for shorting tool development period which can be performed at the workplace substantially.

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A Study on Practical Engineering Model for Tool Temperature Control (금형온도제어에 대한 실천공학모형 연구)

  • Shin, Ju-Kyung
    • Journal of Practical Engineering Education
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    • v.10 no.2
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    • pp.89-94
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    • 2018
  • In injection molding, the tool temperature has a great influence on the quality of the molded article. The appropriate temperature is determined by the molding material and the quality required for the molded part, and the important point is that the temperature should be stable. First, the tool temperature should be set in accordance with the quality required by the molded article within the range of the tool temperature conditions suitable for the material. That is, the tool temperature changes depending on the importance of the surface gloss of the molded article, shortening of the molding cycle, prevention of deformation, degree of shrinkage, ease of resin flow and the like. In order to improve practical tool technology, we propose a training model of the difficult process of tool temperature control which can be utilized in industry that design and manufacture injection mold.

Network traffic prediction model based on linear and nonlinear model combination

  • Lian Lian
    • ETRI Journal
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    • v.46 no.3
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    • pp.461-472
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    • 2024
  • We propose a network traffic prediction model based on linear and nonlinear model combination. Network traffic is modeled by an autoregressive moving average model, and the error between the measured and predicted network traffic values is obtained. Then, an echo state network is used to fit the prediction error with nonlinear components. In addition, an improved slime mold algorithm is proposed for reservoir parameter optimization of the echo state network, further improving the regression performance. The predictions of the linear (autoregressive moving average) and nonlinear (echo state network) models are added to obtain the final prediction. Compared with other prediction models, test results on two network traffic datasets from mobile and fixed networks show that the proposed prediction model has a smaller error and difference measures. In addition, the coefficient of determination and index of agreement is close to 1, indicating a better data fitting performance. Although the proposed prediction model has a slight increase in time complexity for training and prediction compared with some models, it shows practical applicability.

Development of Continuous UV Nano Imprinting Process Using Pattern Roll Stamper (패턴 롤 스템퍼를 이용한 연속 UV 나노 임프린팅 공정기술 개발)

  • Cha, J.;Ahn, S.;Han, J.;Bae, H.;Myoung, B.;Kang, S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.105-108
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    • 2006
  • It has been issued to fabricate nano-scale patterns with large-scale in the field of digital display. Also, large-scale fabrication technology of nano pattern is very important not only for the field of digital display but also for the most of applications of the nano-scale patterns in the view of the productivity. Among the fabrication technologies, UV nano imprinting process is suitable for replicating polymeric nano-scale patterns. However, in case of conventional UV nano imprinting process using flat mold, it is not easy to replicate large areal nano patterns. Because there are several problems such as releasing, uniformity of the replica, mold fabrication and so on. In this study, to overcome the limitation of the conventional UV nano imprinting process, we proposed a continuous UV nano imprinting process using a pattern roll stamper. A pattern roll stamper that has nano-scale patterns was fabricated by attaching thin metal stamper to a roll base. A continuous UV nano imprinting system was designed and constructed. As practical examples of the process, various nano patterns with pattern size of 500, 150 and 50nm were fabricated. Finally, geometrical properties of imprinted nano patterns were measured and analyzed.

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A Study on Practical Tool Education for Improving Injection Molding Quality (사출성형품질 개선을 위한 실무금형교육에 관한 연구)

  • Shin, Ju-kyung
    • Journal of Practical Engineering Education
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    • v.8 no.2
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    • pp.121-128
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    • 2016
  • In injection molding process, the appearance quality issue occurs in most injection molded article. One of thermal designs for the mold was performed by increasing the cavity wall temperature with being as uniform as possible in any position. On the basis of the practical evaluation, the cavity wall temperature and finishing machined cavity surface under the optimum processing conditions are the most significant factors to avoid the appearance issue on the plastic part for a good cosmetic quality. Also, the wrong choice of gate type and location can have a considerable effect on the quality of a molded part and it's so important to keep the correct runner balance from each cavity. We've proposed the education training model of the practical tool technology course for the field oriented education to improve practical tool technology ability and optimized tooling design for injection molding quality which can be performed at the workplace substantially.

Production of Single Core with Waste Zirconia Block (지르코니아 블록 폐기물을 이용한 싱글코어의 제조법)

  • Jo, Jun-Ho;Seo, Jeong-Il;Bae, Won-Tae
    • Journal of Technologic Dentistry
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    • v.35 no.1
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    • pp.57-64
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    • 2013
  • Purpose: Waste parts of zirconia blocks and powders were remained after CAD/CAM process. In order to make these residual zirconia fit for practical use, zirconia single cores were produced by drain casting process. Methods: Remained zirconia blocks were reduced to powders with zirconia mortar, and screened with 180 mesh sieve. Zirconia slip was prepared from waste parts of zirconia by ball milling. Plaster molds for forming cores by slip casting were also prepared. Formed cores were removed from mold after partial drying. Dried cores were biscuit fired at $1,100^{\circ}C$ for 1hour. Biscuit fired cores were treated with tools to control the fitness and thickness. Finished cores were $2^{nd}$ fired at $1,500^{\circ}C$ for 1hour. Microstructure of cross section of core was observed by SEM. Results: When mill pot was filled with 100g of zirconia and alumina mixed powder, 300g of zirconia ball, and 180g of distilled water, the optimum slip for drain casting was obtained. Gypsum plaster for ceramic forming was more suitable then yellow stone plaster for casting process. SEM photograph showed the microstructure of fully dense with uniform grain size of zirconia and well dispersed alumina grains into the zirconia matrix. Conclusion: Zirconia single cores were produced by drain casting process. Drain casting is useful process to make these residual zirconia fit for practical use. Further study will be focused on the preparation of the bridge type cores by casting.

Characteristics of Fluoride-based Anti-stain Chemicals Made from industrial By-product (I) - Anti-mold Effectiveness, Iron Corrosivity and Hygroscopicity - (산업 부산물을 이용하여 제조한 플루오르화합물계 목재 방미제의 특성 (I) - 목재 방미효력 및 철부식성과 흡습성 -)

  • Lee, Jong-Shin
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.2
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    • pp.73-81
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    • 2004
  • To develope of the inexpensive anti-stain chemicals, it was conducted to investigate the inhibitory effectiveness of mycelial growth and anti-mold effectiveness against test fungi causing surface mold of wood, iron corrosivity and hygroscopicity of six fluoride-based chemicals made from industrial by- product.Among the six chemicals. RNF-3 and RNF-4 were the most effective with respect to a mycelial growth control and anti-mold effectiveness. For the wood treatment with these chemicals, the optimum concentration was about 2% and there was no difference in the effectiveness of chemicals between wood species. The wood treated with synthesized chemicals showed a relatively high iron corrosion rate for corrosive F component whereas, in the treatment with RNF-3 and RNF-4, there was no difference from the untreated wood when the concentration was less than 2%. The hygroscopic property of wood was not effected by treatment of these chemicals. To prove the feasibility for practical using of RNF-3 and RNF-4 chemicals, it is necessary to test of anti-mold effectiveness in the sawmill by field test.