• 비파괴검사학회지
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• 제20권5호
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• pp.397-401
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• 2000

화력발전 플랜트의 터빈 블레이드(blade) 재료인 12Cr 합금강의 고속 열화 시편에 대한 레일리(Rayleigh) 표면탄성파의 산란과 속도의 주파수 의존특성을 액체/고체 경계 면에서 표면파의 발생기구에 의해 나타나는 후방복사 초음파 세기의 입사각 의존성으로 간접 평가하고 부식피로 특성과 비교 분석하였다. 후방복사 현상이 발생하는 입사각 폭은 부식온도와 반비례하였으며 이는 효과적 부식층의 두께 증가로 설명되었다. 이 프로파일의 폭은 피로시험에서 균열성장 관계식인 파리스(Paris) 법칙의 지수 m과 선형적으로 반비례하여 열화시편의 부식 피로 특성의 비파괴적 평가에 있어 후방복사된 초음파를 이용한 기술이 매우 유용함을 보여 보여주었다.

• 한국수자원학회논문집
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• 제38권3호
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• pp.189-198
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• 2005

본 연구에서는 조력발전소 배수갑문의 형상과 배치에 따른 방류능력을 해석하는데 3차원 수치모의가 효과적으로 이용될 수 있음을 보였다. 3차원 수치모형은 RANS를 지배방정식으로 하는 FLOW-3D 모형을 이용하였다. 본 연구결과 배수갑문의 방류능력은 물받이길이와 도류벽의 접근각도에 큰 영향을 받는 것으로 나타났다. 그리고 이의 개선 여부에 따라 $10\%$ 이상의 방류량 차이가 발생하였다. 또한 방류량은 배수문과 수차구조물을 연결하는 구조물의 형상과 물받이 끝 사면경사의 영향을 받는 것으로 나타났다. 본 연구에서는 배수갑문의 설계시 방류능력 개선을 위해서는 수리학적 검토가 필요하며, 수치모형실험이 수리모형실험과 더불어 유용한 해석도구로 이용될 수 있음을 보였다.

• 한국자동차공학회논문집
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• 제17권1호
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• pp.19-23
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• 2009

This paper focuses on vehicle fuel economy improvement using D-Range neutral control of automatic transmission. The system objected to reducing of fuel consumption during idle. Usually, turbine of conventional auto transmission is mechanically linked to wheel during idling condition. Therefore speed ratio of torque converter is zero for that period. This causes needless power loss by the torque converter slip. To improve this inefficiency automobile makers develops electronically-controlled D-range neutral control system. The D-range neutral control system minimizes slip on the torque converter by shifting gear to a neutral position during vehicle stoped with D-range gear position. However there's insufficient study about the effect of D-range neutral control system on vehicle fuel economy. In this paper, researches are performed on effect of D-range neutral control system on vehicle fuel economy by experiment with two different vehicle. And it is also estimated the effect on vehicle fuel economy using computer simulation. As a result, 1.8% of LA-4 mode fuel economy improvement can be achieved in a vehicle by D-range neutral control system.

• 한국항공우주학회지
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• 제33권1호
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• pp.104-109
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• 2005

항공기용 가스터빈엔진에 사용되고 있는 전자식 엔진제어장치는 연료 절약 및 성능 향상을 목적으로 개발되어, 최근에는 엔진의 신뢰성 향상을 위한 고장진단 기능을 갖춘 전자동디지털식 엔진제어장치로 발전하였다. 이와 같은 기술의 발전으로 과거와는 다른 새로운 개념의 엔진제어장치에 대한 인증기술 개발의 필요성이 증대되고 있다. 전자식 엔진제어장치에 대한 설계 및 인증에서 고려되어야 하는 사항으로 전원 공급, 입력 데이터, 고장 모드, 소프트웨어 확인 및 검증, 그리고 낙뢰의 영향 등을 들 수 있다. 본 연구에서는 전자식 엔진제어장치에 대한 설계 고려사항과 인증 기법을 분석하였고, 이를 바탕으로 국내 감항기술기준의 관련 요구조건을 정립할 수 있도록 하였다.

• 한국추진공학회지
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• 제16권6호
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• pp.41-47
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• 2012

연소 불안정 현상을 완전하게 이해하기 위해서는 천이 과정과 한계 진폭과 같은 비선형 거동에 대한 예측이 매우 중요하다. 가스터빈 희박 예혼합 연소기에서 이러한 비선형 거동은 화염의 비선형 동특성에 크게 의존하게 된다. 본 연구에서는 기존에 선형 해석으로부터 비선형 열음향 해석으로 확장하기 위해서 화염 묘사 함수를 통한 시스템 안정성 해석 기법이 소개되었다. 이를 위하여, 주파수 뿐만 아니라 속도 진폭에 따른 열발생율의 변동 특성이 실험 결과로부터 모델링되었다. 현재 해석 조건에서 비선형 모델링 결과, 주어진 연소기 길이에서 속도 진폭이 불안정 주파수에 미치는 영향은 미비하였으나, 성장률에는 크게 영향을 미치는 것으로 나타났다. 향후 다양한 조건에서 비선형 모델의 검증과 한계 진폭의 예측 결과에 대한 실험 결과와의 비교가 요구된다.

• Corrosion Science and Technology
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• 제12권3호
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• pp.125-131
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• 2013

The most common pipe wall thinning degradation mechanisms that can occur in the steam and feedwater systems are FAC (Flow Acceleration Corrosion), cavitation, flashing, and LDIE (Liquid Droplet Impingement Erosion). Among those degradation mechanisms, FAC has been investigated by many laboratories and industries. Cavitation and flashing are also protected on the piping design phase. LDIE has mainly investigated in aviation industry and turbine blade manufactures. On the other hand, LDIE has been little studied in NPP (Nuclear Power Plant) industry. This paper presents the development of prediction system for pipe wall thinning caused by LDIE in terms of erosion rate based on air-water ratio and material. Experiment is conducted in 3 cases of air-water ratio 0.79, 1.00, and 1.72 using the three types of the materials of A106B, SS400, and A6061. The main control parameter is the air-water ratio which is defined as the volumetric ratio of water to air (0.79, 1.00, 1.72). The experiments were performed for 15 days, and the surface morphology and hardness of the materials were examined for every 5 days. Since the spraying velocity (v) of liquid droplets and their contact area ($A_c$) on specimens are changed according to the air-water ratio, we analyzed the behavior of LDIE for the materials. Finally, the prediction equations(i.e. erosion rate) for LDIE of the materials were determined in the range of the air-water ratio from 0 to 2%.

• Journal of Welding and Joining
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• 제25권5호
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• pp.45-50
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• 2007

The Ni-base superalloy GTD111 DS is used in the first stage blade of high power land-based gas turbines. Advanced repair technologies of the blade have been introduced to the gas turbine industry over recent years. The effect of the filler metal powder on Transient Liquid Phase bonding phenomenon and tensile mechanical properties was investigated on the GTD111 DS superalloy. At the filler metal powder N series, the base metal powders fully melted at the initial time and a large amount of the base metal near the bonded interlayer was dissolved by liquid inter metal. Liquid filler metal powder was eliminated by isothermal solidification which was controlled by the diffusion of B into the base metal. The solids in the bonded interlayer grew from the base metal near the bonded interlayer inward the insert metal during the isothermal solidification. The bond strength of N series filler metal powder was over 1000 MPa. and ${\gamma}'$ phase size of N series TLP bonded region was similar with base metal by influence of Ti, Al elements. At the insert metal powder M series, the Si element fluidity of the filler metal was good but microstructure irregularity on bonded region because of excessive Si element. Nuclear of solids formed not only from the base metal near the bonded interlayer but also from the remained filler metal powder in the bonded interlayer. When the isothermal solidification was finished, the content of the elements in the boned interlayer was approximately equal to that of the base metal. But boride and silicide formed in the base metal near the bonded interlayer. And these boride decreased with the increasing of holding time. The bond strength of M series filler metal powder was about 400 MPa.

• 한국표면공학회지
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• 제39권2호
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• pp.49-56
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• 2006

In this study, the movable flame hardening process of 12Cr steel for a uniform hardness and desirable residual stress have been investigated. For this, the temperature cycles have been controlled accurately as a function of the three processing variables, the flame intensity $I_f$, the scanning velocity $V_s$, and the initial flame holding time $t_h$, where the standard surface temperature $T_{s,\;max}$, was maintained at $960^{\circ}C$. The optimized conditions were $V_s=0.68mn/s\;and\;t_h=67sec$ for the $C_3H_8:O_2\;=\;5:20l/min,\;V_s=0.80mm/s$ and $t_h=56sec$ for the $C_3H_8:O_2=6:24l/min,\;V_s=1.01mm/s\;and\;t_h=48sec$ for the $C_3H_8:O_2=7:28l/min,\;and\;V_s=1.15mm/s$ and $t_h=39sec$ for the $C_3H_8:O_2$=8:32 l/min. The optimally flame-hardened surface exhibited uniform distributions of the hardness and residual compressive stress over the treated area with moderate levels of $470{\sim}490HV_{0.2}$in hardness and $-300{\sim}-450MPa$ in residual stress, which were acceptable on the basis of the acceptance criteria of Siemens AG-KWU and GE Power Generation Engineering.

• 산업경영시스템학회지
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• 제41권3호
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• pp.186-193
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• 2018

Modern manufacturing industries is to produce both precise and robust mechanical parts without failure while they are in service. In order to prevent a part failure for its lifetime, a mechanical design for a part should be examined on a basis of mechanical simulation. A nozzle plate, being a key part in steam engines, changes flow directions of steam in a turbine used in power plant. This paper is to the design and test for part safety and durability. Currently, nozzle plates are fabricated by welding nozzles to their plates. Welding causes some defects on the used materials while they are being manufactured. Another major defect is un-even pitches between welded nozzles. Welding causes phase changes because of high melting temperature of metal. This leads to decay on the welding spots, which weakens their structural strength and then, may lead to early damages on mechanical structures. This research proposes assembly-typed nozzle plate without welding. From the beginning, nozzle and plate are designed for insertion-typed assembly. Nozzle head and foot are designed in accordance with the grooves on outer ring and inner ring of a plate to make mating surfaces. Then the nozzle plate should be proved for structural and fatigue safety before they are put in manufacturing. This research adopts commercial softwares for modeling and mechanical simulation. The test result shows that the design with smaller mating area and deeper insertion produces higher safety in terms of structure and durability. From the conclusion, this paper proposes the assembly-typed nozzle plate to replace the welding typed.

• 한국해양공학회지
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• 제10권2호
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• pp.77-87
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• 1996

The estimation of the remaining life for the aged components in power plant as well as chemical and peroleum plants has been recently coberned. The raw materials used in this syudy are the 1Cr-1Mo-0.25V rotor steel which intensified P and S compositions along with the nominal compositions of ASTM A470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging teat treatment at $630^{\circ}C$ The mechanical properties and fatigue strength of virgin and aged 1Cr-1Mo-0.25V rotor steel have been inbestigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at room temperature. Thus, the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows; The decrease of the hardness due to degradation was distinguished until 50, 000hrs simulated service time. And is was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The fatigue strength of 25, 000, 50, 000, 75, 000 and 100, 000hrs aged material was decreased 29.5%, 24.4%, 28.6%, 35.7% than that of virgin material at $10^7$ cycles of room temperature. The major cracks of virgin and aged materials initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.