• Title/Summary/Keyword: Porous screen

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Effects of $TiO_2$ electrode paste components on conversion efficiency of dye-sensitized solar cells ($TiO_2$ 광전극 paste의 구성 물질 함유량에 따른 염료감응 태양전지의 효율변화)

  • Ryu, Kyoung-Jin;Song, Sang-Woo;Lee, Kyung-Ju;Kim, Ji-Hong;Moon, Byung-Moo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.226-226
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    • 2010
  • The effects of paste components on the properties of porous $TiO_2$ film electrodes prepared through screen-printing technique were investigated in order to efficiently control and optimize the main fabrication step of the dye-sensitized solar cells (DSC). The screen-printed porous $TiO_2$ films were characterized by ultraviolet-visible (UV-Vis) spectroscopy and scanning electron microscopy (SEM), and applied as a part of the DSC for the energy conversion. The fabricated DSC were evaluated by a solar simulator. The experimental results indicate that the microstructural characteristics of the printed films and the performances of the DSC are dependent on the paste compositions. As a result that the efficiency of DSC prepared by manufactured paste was 0.5%~1% higher than existing paste.

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Efficiency Improvement in Screen-printed Crystalline Silicon Solar Cell with Light Induced Plating (광유도도금을 이용한 스크린 프린팅 결정질 실리콘 태양전지의 효율 향상)

  • Jeong, Myeong Sang;Kang, Min Gu;Chang, Hyo Sik;Song, Hee-Eun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.3
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    • pp.246-251
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    • 2013
  • Screen printing is commonly used to form the front/back electrodes in silicon solar cell. But it has caused high resistance and low aspect ratio, resulting in decreased conversion efficiency in solar cell. Recently the plating method has been combined with screen-printed c-Si solar cell to reduce the resistance and improve the aspect ratio. In this paper, we investigated the effect of light induced silver plating with screen-printed c-Si solar cells and compared their electrical properties. All wafers were textured, doped, and coated with anti-reflection layer. The metallization process was carried out with screen-printing, followed by co-fired. Then we performed light induced Ag plating by changing the plating time in the range of 20 sec~5min with/without external light. For comparison, we measured the light I-V characteristics and electrode width by optical microscope. During plating, silver ions fill the porous structure established in rapid silver particle sintering during co-firing step, which results in resistance decrease and efficiency improvement. The plating rate was increased in presence of light lamp, resulting in widening the electrode with and reducing the short-circuit current by shadowing loss. With the optimized plating condition, the conversion efficiency of solar cells was increased by 0.4% due to decreased series resistance. Finally we obtained the short-circuit current of 8.66 A, open-circuit voltage of 0.632 V, fill factor of 78.2%, and efficiency of 17.8% on a silicon solar cell.

Preparation of Asymmetric Ceramic Membrane by Coating-Pyrolysis Process (도포-열분해법을 이용한 비대칭 세라믹 분리막 제조)

  • Ryu, Hyun-Wook;Kim, Byung-Hoon
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1153-1157
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    • 2002
  • The fabrication of a three-layered asymmetric ceramic membrane was performed by slip casting of the porous alumina support and dip coating of the alumina intermediate layer using high purity ${\alpha}-Al_2O_3$ powders that have different particle size, followed by screen printing-pyrolysis of the $Tio_2$ layer as an ultrafilteration membrane using Ti-naphthenate solution. The bending strength, porosity and mean pore size of the alumina support were 231 kg/$cm^2$s, 30.26% and 0.19 ${mu}m$, respectively. The thickness of the intermediate layer was 30 ${mu}m$ and the mean pore size of that was 0.063 ${mu}m$. Also, the top layer was 0.5 ${mu}m$ thick and micropores with about 20 nm size were formed uniformly.

A Theoretical Study for the Design of Solar Air Heaters Using Porous Material (다공성 물질을 이용한 공기용 태양열 집열기의 설계를 위한 이론적 연구)

  • Hwang, Yong-Ha;Park, Seung-Ho;Kim, Jong-Eok
    • Solar Energy
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    • v.13 no.2_3
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    • pp.79-90
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    • 1993
  • A theoretical study is conducted for the design of solar air heaters using porous material. Radiative characteristics of glazing and porous absorbing media are found through spectral transmittances measured by the Visible spectrometer and the FT-IR. Using those characteristics the efficiencies of collectors are calculated one-dimensionally with the use of the Two-Flux radiation model. The efficiencies increase, as the air flow rates or albedos in the visible range increase, and as albedos in the IR range decrease. The optimum thickness of the porous medium of 15-mesh stainless steel wire screens is 0.001m, which represents the opacity of one.

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CO Adsorption on Three-Dimensional and Multilayered Platinum Electrode Prepared through Transfer Printing (전사 인쇄에 의한 3D와 다층의 Pt 전극의 CO가스 흡착)

  • Jeong, Yoon-Seo;Choi, You-Jeong;Shin, Jeong-Hee;Jeong, Young-Hun;Paik, Jong-Hoo;Yoon, Dae-Ho;Cho, Jeong-Ho
    • Journal of Sensor Science and Technology
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    • v.29 no.4
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    • pp.232-236
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    • 2020
  • Three-dimensional (3D) multilayered Pt electrodes were fabricated to develop a porous electrode using a pattern-transfer printing process. The Pt thin films were deposited using a transferred sputtering pattern having a 250 nm line width on the substrate, and the uniform line patterns were efficiently transferred using our proposed method. Temperature-programmed desorption (TPD) analyses were used to evaluate the porosity of the electrodes. It was possible to distinguish between two resolved maxima at 168 and 227 ℃, which could be described in terms of desorption reactions on the Pt (111) planes. The results of the TPD analysis of the 3D and multilayered Pt electrodes prepared through transfer printing were compared to those of an electrode fabricated through screen printing using a commercial Pt-carbon paste commonly used as porous electrodes. It was confirmed that the 3D multilayered electrodes exhibited a desorption concentration approximately 100 times higher than that of the Pt-carbon composite electrode, and the desorption concentration increased by approximately 0.02 mg/mol per layer. The 3D multilayered electrode effectively functions as a porous electrode and a catalyst.

Study on Bubble Collecting Section of Cavitation Tunnel for Ventilated Supercavitation Experiments (환기 초공동 실험을 위한 캐비테이션 터널 기포 포집부 연구)

  • Paik, Bu-Geun;Park, Il-Ryong;Kim, Ki-Sup;Lee, Kurnchul;Kim, Min-Jae;Kim, Kyoung-Youl
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.4
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    • pp.300-306
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    • 2016
  • The gas ventilated by supercavitation splits into smaller bubbles and follows the water passage of the cavitation tunnel. The bubbles quickly return to the test section by rather high speed flow, and interrupt the observation of the supercavitation. To secure clear observation in the test section, the bubble collecting section(settling chamber) of large volume is prepared to collect bubbles in the water passage ahead of the test section. The bubble collecting section should provide enough buoyancy effect to the bubbles for proper bubble collecting. However, rather high-speed oncoming flow produces non-uniform velocity distribution and deteriorates buoyancy effect in the bubble collecting section. In the present study, the bubble collecting space and three porous plates are designed and analyzed through numerical methods, and the bubble collecting function is experimentally validated by 1/10-scaled model in terms of the formation of uniformly low velocity distribution in the bubble collecting section.

Hybrid Fabrication of Screen-printed Pb(Zr,Ti)O3 Thick Films Using a Sol-infiltration and Photosensitive Direct-patterning Technique (졸-침투와 감광성 직접-패턴 기술을 이용하여 스크린인쇄된 Pb(Zr,Ti)O3 후막의 하이브리드 제작)

  • Lee, J.-H.;Kim, T.S.;Park, H.-H.
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.4
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    • pp.83-89
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    • 2015
  • In this paper, we propose a fabrication technique for enhanced electrical properties of piezoelectric thick films with excellent patterning property using sol-infiltration and a direct-patterning process. To achieve the needs of high-density and direct-patterning at a low sintering temperature (< $850^{\circ}C$), a photosensitive lead zirconate titanate (PZT) solution was infiltrated into a screen-printed thick film. The direct-patterned PZT films were clearly formed on a locally screen-printed thick film, using a photomask and UV light. Because UV light is scattered in the screen-printed thick film of a porous powder-based structure, there are needs to optimize the photosensitive PZT sol infiltration process for obtaining the enhanced properties of PZT thick film. By optimizing the concentration of the photosensitive PZT sol, UV irradiation time, and solvent developing time, the hybrid films prepared with 0.35 M of PZT sol, 4 min of UV irradiation and 15 sec solvent developing time, showed a very dense with a large grain size at a low sintering temperature of $800^{\circ}C$. It also illustrated enhanced electrical properties (remnant polarization, $P_r$, and coercive field, $E_c$). The $P_r$ value was over four times higher than those of the screen-printed films. These films integrated on silicon wafer substrate could give a potential of applications in micro-sensors and -actuators.

Surface Modification of Screen-Mesh Wicks to Improve Capillary Performance for Heat Pipes (히트파이프 모세관 성능 개선을 위한 스크린-메쉬 윅의 표면 개질)

  • Jeong, Jiyun;Lim, Hyewon;Kim, Hyewon;Lee, Sangmin;Kim, Hyungmo
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.185-190
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    • 2022
  • Among the operating limits of a heat pipe, the capillary limit is significantly affected by the characteristics of the wick, which is determined by the capillary performance. The major parameters for determining capillary performance are the maximum capillary pressure and the spreading characteristics that can be expected through the wick. A well-designed wick structure improves capillary performance and helps improve the stability of the heat pipe by enhancing the capillary limit. The capillary performance can be improved by forming a porous microstructure on the surface of the wick structure through surface modification techniques. In this study, a microstructure is formed on the surface of the wick by using a surface modification method (i.e., an electrochemical etching process). In the experiment, specimens are prepared using stainless-steel screen mesh wicks with various fabrication conditions. In addition, the spreading and capillary rise performances are observed with low-surface-tension fluid to quantify the capillary performance. In the experiments, the capillary performance, such as spreading characteristics, maximum capillary pressure, and capillary rise rate, improves in the specimens with microstructures formed through surface modification compared with the specimens without microstructures on the surface. The improved capillary performance can have a positive effect on the capillary limit of the heat pipe. It is believed that the surface microstructures can enhance the operational stability of heat pipes.

Preparation of Activated Carbon Screen Using Stainless Steel Mesh and Cellulose Fiber (스테인레스 망과 섬유를 이용한 활성탄소 망의 제조)

  • Shin, Jinhwan;Kim, Taeyoung;Jeoung, Youngdo
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.3
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    • pp.45-50
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    • 2008
  • In this work, stainless steel mesh-supported activated carbons were prepared using phenolic resin and cellulose fiber. $ZnCl_2$ was used as a activation reagent in this work. $ZnCl_2$-chemical activation method has been proposed to produce highly porous activated carbons. The objectives of this work were to develop an optimal condition for manufacturing activated carbon assemblies screen from stainless steel mesh and phenolic resin. The iodine number was more increased over activation temperature of $450^{\circ}C$. Iodine number was 657 mg/g at activation temperature of $550^{\circ}C$, penolic resin concentration 20% and $ZnCl_2$ concentration 15%. Iodine number was 1359.4 mg/g when 10% cellulose added to these conditions.

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Piezoelectric properties and microstructure of 0.01Pb(Mg1/2W1/2)O3-0.41Pb(Ni1/3Nb2/3)O3-0.35PbTiO3-0.23PbZrO3thick film with particle size distribution (입자 크기 분포에 따른 0.01Pb(Mg1/2W1/2)O3-0.41Pb(Ni1/3Nb2/3)O3-0.35PbTiO3-0.23PbZrO3 후막의 미세구조 및 압전특성)

  • Moon, Hi-Gyu;Song, Hyun-Cheol;Kim, Sang-Jong;Choi, Ji-Won;Kang, Chong-Yun;Yoon, Seok-Jin
    • Journal of Sensor Science and Technology
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    • v.17 no.6
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    • pp.418-424
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    • 2008
  • The PZT based piezoelectric thick films prepared by screen printing method have been mainly used as a functional material for MEMS applications due to their compatibility of MEMS process. However the screen printed thick films generally reveal poor electrical and mechanical properties because of their porous microstructure. To improve microstructure we mixed attrition milled powder with ball milled powder of 0.01Pb$(Mg_{1/2}W_{1/2})O_3$-0.41Pb$(Ni_{1/3}Nb_{2/3})O_3$-$0.35PbTiO_3$-$0.23PbZrO_3$+0.1 wt% ${Y_2}{O_3}$+1.5 wt% ZnO composition. By mixing 25 % of attrition milled powder and 75 % of ball milled powder, the broadest particle size distribution was obtained, leading to a dense thick film with crack-free microstructure and improved dielectric properties. The X-ray diffraction analysis revealed that the film was in wellcrystallized perovskite phase. The remanent polarization was increased from $13.7{\mu}C/cm^2$ to $23.3{\mu}C/cm^2$ at the addition of 25 % attrition milled powder.