• Title/Summary/Keyword: Porous Composite

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Nondestructive Evaluation of the Defects in Composite-sintered Bushes Using Ultrasonics

  • Im, Kwang-Hee;Kim, Ki-Youl;Shin, Ki-Taek;Lee, Han-Hee;Jung, Il-Woong;Kang, To;Cho, Hyun-Joon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1013-1017
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    • 2012
  • Advanced composite-sintered bushings are widely utilized in the areas of excavators and injection molding machines as a journal bearing. Since the bearings are mainly used under high loads, service life should be long and the stored oil of inner bushings has to be continually fed into the bearing. The composite-sintered bushings are consisted of the two different materials; outer steel materials and inner porous sintered materials respectively. High temperature diffusion bonding has been applied for holding the both materials of the bushing together. Therefore, it is very important that the bonding reliability has to be assured and evaluated in manufacturing process. Finite element method (FEM) is performed in order to evaluate the minimum allowable flaw sizes that are possibly generated in the composite-sintered bushings. Additionally, the composite-sintered bushings were undergone ultrasonic C-scan tests to find out the size of inherent flaws through artificially simulated UT signal analysis.

A Study on the Preparation and Characterization of Carbon Fiber Composite Filter (탄소섬유 복합여과재의 제조 및 물성연구)

  • 이재춘;신경숙;이덕용;김병균;심선자;임연수;정윤중
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.989-994
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    • 1995
  • Rigid porous carbon fiber composites with the uniform pore size distribution were prepared by vacuum forming from water slurries containing carbonized PAN fibers, a phenolic resin and ceramic binders. The composites were designed to use for highly efficient carbon fiber filters for particulate filtration and gas adsorption. As the as-received carbon fibers of 1mm in length were milled to an approximate average length of 300${\mu}{\textrm}{m}$, modulus of rupture (MOR) of the composite filter was increased from 1MPa to the value larger than 5 MPa. Modulus of rupture (MOR) for the composite filter fabricated using the milled carbon fiber was increased from 5 MPa to 10 MPa as the carbonization temperature of the PAN fiber was raised from 90$0^{\circ}C$ to 140$0^{\circ}C$. The air permeability and an average pore size of the composite filter were increased from 40 to 270cc/min.$\textrm{cm}^2$ and from 35 to 80${\mu}{\textrm}{m}$, respectively, as the apparent porosity increased from 80 to 95%. It was shown that the MOR of the carbon fiber composite filter was dependent primarily on the average length of carbon fiber, carbonization temperature and the type of bonding materials.

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Pulse-echo response of ultrasonic transducer fabricated with PZT-polymer 3-3 type composite (PZT-고분자 3-3형 복합압전체 소자로 제작된 초음파 트랜스듀서의 펄스에코 응답특성)

  • 박정학;최헌일;손무현;사공건
    • Electrical & Electronic Materials
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    • v.9 no.10
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    • pp.1053-1059
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    • 1996
  • The pulse-echo response of the piezoceramics PZT-polymer 3-3 type composite transducers with various PVA additions were investigated. The PZT powder was prepared by the molten salt synthesis method. The porous PZT specimens will be used as a filler to make 3-3 type comosite were prepared from a mixture of PZT and polyvinylalcohol(PVA) sphere by utilizing BURPS(Bumout Plastic Sphere) technique. It was shown that the transmitting and receiving sensitivity of 3-3 type piezoelectric composite transducers could be improved than that of solid PZT transducers. The reason is that 3-3 type piezoelectric composite have low dielectric constant, density and acoustic impedance. The distance between transducer and reflector was in good agreement with the distance calculated from the longitudinal velocity of the specimens and receiving time observed pulse-echo responses on the ultrasonic transducer analyzer.

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Dehydration of Alcohol Solutions through Crosslinked Chitosan Composite Membranes - I. Preparation of Chemically Crosslinked Chitosan Composite Membranes and Ethanol Dehydration - (가교키토산 복합막을 통한 알콜수용액의 탈수 - I. 화학적가교를 통한 복합막의 제조와 에탄올의 탈수 -)

  • 이영무;남상용;오부근;이병렬;우동진;이규현;원장묵;하백현
    • Membrane Journal
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    • v.6 no.1
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    • pp.37-43
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    • 1996
  • Chitosan composite membranes were prepared by casting chitosan solution onto porous polysulfone ultrafiltration membrane. Composite membranes to separate water from aq. ethanol solution were chemically crosslinked by using various crosslinking agent, glyoxal, terephthalaldehyde and glutaraldehyde. The morphology of surface crosslinked chitosan composite membranes were examined by scanning electron microscopy. ATR-FTIR was employed to confirm the crosslinking mechanism of surface crosslinked chitosan composite membranes. In the case of glutaraldehyde, optimum separation factor and decreasing trend of flux were shown.

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Fabrication of ordered porous nanocomposite materials using templating (템플레이팅을 이용한 균일한 크기의 다공성 나노복합소재의 제조)

  • Lim, Chang-Sung
    • Analytical Science and Technology
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    • v.23 no.3
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    • pp.233-239
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    • 2010
  • Pure macroporous silica matrix using a template of polystyrene (PS) was prepared by the sol-gel method. Macroporous Ag-$SiO_2$ composite materials, which were homogeneously dispersed with Ag particles in the macropores, were successfully fabricated. The pure porous silica had ordered pore sizes of 100 nm and 200 nm, which was adjusted under consideration of the template size. The macroporous Ag-$SiO_2$ composite showed the ideal ordered distribution of the pore in case of the adding of 3 wt% $AgNO_3$ under consideration of controlling of the pore size as well as microstructural observation of $AgNO_3$concentration. The macroporous Ag-$SiO_2$ composites had ordered 100 nm and 200 nm pores, and the Ag particles within the matrix showed the size of 15~20 nm.

Radiolytic Fabrication and Characterization of PTFE-g-PAA as the Supporters for the Reinforced Composite Fuel Cell Membrane (방사선을 이용한 강화 복합 연료전지막 다공성 지지체용 PTFE-g-PAA 제조 및 특성 연구)

  • Sohn, Joon-Yong;Park, Byeong-Hee;Song, Ju-Myung;Lee, Young-Moo;Shin, Junhwa
    • Polymer(Korea)
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    • v.37 no.5
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    • pp.649-655
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    • 2013
  • In order to use as supporters for the reinforced composite fuel cell membrane, poly(acrylic acid)-grafted porous polytetrafluoroethylenes (PTFEs) were prepared via introduction of poly(acrylic acid) graft chains by a radiation grafting method. FTIR was utilized to confirm the successful introduction of poly(acrylic acid) graft polymer chains into the porous PTFEs. Contact angles were examined to observe the hydrophilicity of the surface of the prepared substrates. The result indicates that the hyrophilicity of the surface in the prepared substrates increases with an increase in the number of hydrophilic polymer chains. FE-SEM, gurley number, and tensile strength were also utilized to characterize the prepared substrates.

Fabrication of Porous Mo-Cu by Freeze Drying and Hydrogen Reduction of Metal Oxide Powders (금속산화물 분말의 동결건조 및 수소환원에 의한 Mo-Cu 다공체 제조)

  • Kang, Hyunji;Han, Ju-Yeon;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.26 no.1
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    • pp.1-5
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    • 2019
  • In this study, porous Mo-5 wt% Cu with unidirectionally aligned pores is prepared by freeze drying of camphene slurry with $MoO_3-CuO$ powders. Unidirectional freezing of camphene slurry with dispersion stability is conducted at $-25^{\circ}C$, and pores in the frozen specimens are generated by sublimation of the camphene crystals. The green bodies are hydrogen-reduced at $750^{\circ}C$ and sintered at $1000^{\circ}C$ for 1 h. X-ray diffraction analysis reveals that $MoO_3-CuO$ composite powders are completely converted to a Mo-and-Cu phase without any reaction phases by hydrogen reduction. The sintered bodies with the Mo-Cu phase show large and aligned parallel pores to the camphene growth direction as well as small pores in the internal walls of large pores. The pore size and porosity decrease with increasing composite powder content from 5 to 10 vol%. The change of pore characteristics is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

Observation of Diverse Aluminum Oxide Structures in a Phosphoric Acid Solution according to the Applied Anodization Voltage (인산용액에서 양극산화 인가전압에 따른 알루미늄 산화피막 성장 관찰)

  • Jeong, Chanyoung
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.1
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    • pp.35-39
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    • 2019
  • To date, porous alumina structures have been implemented by electrochemical anodization technique. The anodizing methods can easy to make a porous aluminum oxide film with a regular arrangement, but oxide film with complex structure type such as pillar-on-pore is relatively difficult to implement. Therefore, this study aims to observe the change of anodized oxide pore size, thickness, and structure in a phosphoric acid solution according to applied anodization voltage conditions. For the implementation of hybrid composite oxide structures, it is possible to create by modulating anodization voltage. The experimental conditions were performed at the applied anodization voltage of 100 V and 120 V in 10% phosphoric acid solution, respectively. The experimental results were able to observe the structure of oxides in the form of porous and composite structures (pillar-on-pore), depending on each condition.

Synthesis of Porous Cu-ZnO Composite Sphere and CO Oxidation Property (기공성 Cu-ZnO 복합 구형 산화물의 합성 및 CO 산화반응 특성)

  • Park, Jung-Nam;Hwang, Seong-Hee;Jin, Mingshi;Shon, Jeong-Kuk;Kwon, Sun-Sang;Boo, Jin-Hyo;Kim, Ji-Man
    • Applied Chemistry for Engineering
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    • v.21 no.3
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    • pp.328-332
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    • 2010
  • In this study, porous ZnO sphere and Cu-ZnO composite were synthesized by coprecipitation method in diethylene glycol solvent. The physicochemical properties of as-prepared composite materials were characterized by SEM, XRD, $N_2$-sorption and $H_2$-TPR. A series of porous Cu-ZnO with different Cu contents (0, 6.6, 21.3, 36.4, 54.6, 77.8 wt%) was investigated for CO oxidation activity in a fixed bed reactor system. With increasing Cu content in Cu-ZnO the surface area and micropore volume of Cu-ZnO are decreased and Cu (36.4 wt%)-ZnO shows higher activity for CO oxidation compared to the others.

Strain gradient based static stability analysis of composite crystalline shell structures having porosities

  • Fenjan, Raad M.;Faleh, Nadhim M.;Ridha, Ahmed A.
    • Steel and Composite Structures
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    • v.36 no.6
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    • pp.631-642
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    • 2020
  • This paper studies nonlinear stability behavior of a nanocrystalline silicon curved nanoshell considering strain gradient size-dependency. Nanocrystallines are composite materials with an interface phase and randomly distributed nano-size grains and pores. Imperfectness of the curved nanoshell has been defined based on an initial deflection. The formulation of nanocrystalline nanoshell has been established by thin shell theory and an analytical approach has been used in order to solve the buckling problem. For accurately describing the size effects related to nano-grains or nano-pores, their surface energies have been included. Nonlinear stability curves of the nanoshell are affected by the size of nano-grain, curvature radius and nano-pore volume fraction. It is found that increasing the nano-pore volume fraction results in lower buckling loads.