• Korean Journal of Materials Research
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• v.25 no.11
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• pp.602-606
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• 2015

Porous W with spherical and directionally aligned pores was fabricated by the combination of sacrificial fugitives and a freeze-drying process. Camphene slurries with powder mixtures of $WO_3$ and spherical PMMA of 20 vol% were frozen at $-25^{\circ}C$ and dried for the sublimation of the camphene. The green bodies were heat-treated at $400^{\circ}C$ for 2 h to decompose the PMMA; then, sintering was carried out at $1200^{\circ}C$ in a hydrogen atmosphere for 2 h. TGA and XRD analysis showed that the PMMA decomposed at about $400^{\circ}C$, and $WO_3$ was reduced to metallic W at $800^{\circ}C$ without any reaction phases. The sintered bodies with $WO_3$-PMMA contents of 15 and 20 vol% showed large pores with aligned direction and small pores in the internal walls of the large pores. The pore formation was discussed in terms of the solidication behavior of liquid camphene with solid particles. Spherical pores, formed by decomposition of PMMA, were observed in the sintered specimens. Also, microstructural observation revealed that struts between the small pores consisted of very fine particles with size of about 300 nm.

• Korean Journal of Materials Research
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• v.27 no.4
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• pp.192-198
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• 2017

Carbon nanofiber (CNF) is used as an electrode material for electrical double layer capacitors (EDLCs), and is being consistently researched to improve its electrochemical performance. However, CNF still faces important challenges due to the low mesopore volume, leading to a poor high-rate performance. In the present study, we prepared the unique architecture of the activated mesoporous CNF with a high specific surface area and high mesopore volume, which were successfully synthesized using PMMA as a pore-forming agent and the KOH activation. The activated mesoporous CNF was found to exhibit the high specific surface area of $703m^2g^{-1}$, total pore volume of $0.51cm^3g^{-1}$, average pore diameter of 2.9 nm, and high mesopore volume of 35.2 %. The activated mesoporous CNF also indicated the high specific capacitance of $143F\;g^{-1}$, high-rate performance, high energy density of $17.9-13.0W\;h\;kg^{-1}$, and excellent cycling stability. Therefore, this unique architecture with a high specific surface area and high mesopore volume provides profitable synergistic effects in terms of the increased electrical double-layer area and favorable ion diffusion at a high current density. Consequently, the activated mesoporous CNF is a promising candidate as an electrode material for high-performance EDLCs.

• Membrane Journal
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• v.34 no.4
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• pp.216-223
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• 2024

In comparison to commonly employed polypropylene (PP) material, polymethylpentene (PMP) exhibits low surface energy and reduced crystallinity, allowing fabrication of asymmetric membranes with a dense skin layer. However, its higher melting point poses significant challenges with respect to polymer processability. In this work, we utilized the N-TIPS method, which combines the advantages of non-solvent induced phase separation (NIPS) and thermally induced phase separation (TIPS), to fabricate PMP membranes. Cyclohexane was employed as the solvent for preparing the PMP dope solution, while water, ethanol (EtOH), and isopropanol (IPA) were used as nonsolvents. When cyclohexane-immiscible water was used as the nonsolvent, the resulting membrane exhibited TIPS morphology with unifrom pore structure but lacked suface uniformity. In contrast, when cyclohexane-miscible alcohols (EtOH, IPA) were employed, the membranes displayed NIPS morphology with a dense skin layer with higher mechanical strength. Furthermore, the effect of polyethylene glycol (PEG) as a pore forming agent was investigated to better control the surface pore size.

• Korean Journal of Materials Research
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• v.16 no.3
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• pp.188-192
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• 2006

The microstructures and mechanical properties of continuously porous $SiC-Si_3N_4$composites fabricated by multi-pass extrusion were investigated at different Si levels added. Si-powder with different weight percentages (0%, 5%, 10%, 15%, 20%) was added to the SiC powder to make the raw mixture powders, with $6wt%Y_2O_3-2wt%Al_2O_3$ as sintering additives, carbon ($10-15{\mu}m$) as a pore-forming agent, ethylene vinyl acetate as a binder and stearic acid ($CH_3(CH_2)_{16}COOH$) as a lubricant. In the continuously porous $SiC-Si_3N_4$ composites, $Si_3N_4$ whiskers like the hairs of nostrils were frequently observed on the wall of the pores. In this study, the morphology of the $Si_3N_4$ whiskers was investigated with the silicon addition content. In the composites containing of 10 wt% Si, a large number of $Si_3N_4$ whiskers was found at the continuous pore regions. In the sample to which 15 wt% Si powder was added, maximum values of about 101 MPa bending strength and 57.5% relative density were obtained.

• Korean Journal of Materials Research
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• v.15 no.3
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• pp.177-182
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• 2005

Large amounts of the waste SiC sludge containing small amounts of Si and organic lubricant were produced during the wire cutting process of the single silicon crystal ingots. The waste SiC sludge was purified by the washing process and the purified SiC powders were used to fabricate continuously porous $SiC-Si_3N_4$ composites using a fibrous monolithic process, in which carbon, $6wt\%\;Y_2O_3-2\;wt\%\;A1_2O_3$ and ethylene vinyl acetate were added as a pore-forming agent, sintering additives, and binder, respectively. In the burning-out process, carbon was fully removed and continuously porous $SiC-Si_3N_4$ composites were successfully fabricated. The green bodies containing SiC, Si particles and sintering additives were nitrided at $1410^{\circ}C$ in a flowing $N_2+10\%\;H_2$ gas mixture. Continuously porous composites were combined with SiC, ${\alpha}Si_3N_4,\;\beta-Si_3N_4$ and a few $\%$ of Fe phases. The pore size of the 2nd and the 3rd passed $SiC-Si_3N_4$ composites was $260\;{\mu}m$ and $35\;{\mu}m$ in diameter, respectively.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.17 no.5
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• pp.210-216
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• 2007

Porous nickel membrane far high precision gas filter was prepared by in-situ reduced/sintered process of NiO with an addition of polymer(PMMA; polymethyl methacrylate). It showed that the porosity of Ni membrane was approximately 52%. It is similar to metal membrane which prepared using metal fiber as raw materials. The average pore diameter and porosity of Ni membrane increased as content of added polymer and decreased as elevating reduced/sintered temperature from $800^{\circ}C$ to $1000^{\circ}C$. Increase of porosity at $800^{\circ}C$ was associated with surface diffusion mechanism that leads to initial sintering, while decrease of porosity at $1000^{\circ}C$ was associated with lattice diffusion and grain boundary diffusion.

• Proceedings of the Membrane Society of Korea Conference
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• 1998.10a
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• pp.87-90
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• 1998

1. 서론 : 막 분리공정에 사용되고 있는 대부분의 고분자 막들은 침지침강(immersion precipitation) 상변환법에 의해 제조되고 있다. 침지침강 상변환법으로 제조된 막의 최종 구조는 고분자 캐스팅 용액의 열역학적 특성과 비용매와의 속도론적 특성에 따라 대칭형 또는 비대칭형 막구조를 갖게 된다. 고분자/용매로 이루어진 캐스팅 용액에 제3의 성분으로서 PVP, PEG, LiCl. ZnCl$_2$ 와 같은 유.무기물을 첨가시킴으로서 막구조 및 투과성능을 변화시킬 수 있다. 이러한 점에서 이들 첨가제를 pore-forming agent라 부르기도 한다. 본 연구에서는 상대적으로 열적.기계적 특성이 우수하고, 화학약품에 대한 안정성이 뛰어나 상변환 막의 소재물질로서 널리 사용되고 있는 Polyethersulfone(PES)을 막 소재 물질로 사용하여 PES/NMP 캐스팅 용액에 다양한 종류의 무기염[CaCl$_2$, LiCl, LiClO$_4$, Mg(ClO$_4)_2$, ZnCl$_2$]을 PES에 대한 중량비를 달리하여 첨가시켜 비대칭 막을 제조하여 무기염의 첨가가 막구조 형성 및 막투과 특성에 미치는 영향을 연구하였다. 이때 첨가된 무기염 및 첨가 중량비에 따른 영향을 PES/NMP/Salt 계의 coagulation value, light transmittance, 점도 등의 열역학 및 속도론적 특성으로서 설명하였다.

• Journal of Adhesion and Interface
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• v.18 no.2
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• pp.75-81
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• 2017

In this study, we synthesized mesoporous carbon (Carbonized Ni-FDU-15) containing nanoporous structures and magnetic nanoparticles. Carbonized Ni-FDU-15 was synthesized via evaporation-induced self-assembly (EISA) and direct carbonization by using a triblock copolymer (F127) as a structure-directing agent, a resol precursor as a carbon-pore wall forming material, and nickel (II) nitrate as a metal ion source. The mesoporous carbon has a well-ordered two-dimensional hexagonal structure. Meanwhile, nickel (Ni) metal and nickel oxide (NiO) were produced in the magnetic nanoparticles in the pore wall. The size of the nanoparticles was about 37 nm. The surface area, pore size and pore volume of Carbonized Ni-FDU-15 were $558m^2g^{-1}$, $22.5{\AA}$ and $0.5cm^3g^{-1}$, respectively. Carbonized Ni-FDU-15 was found to move in the direction of magnetic force when magnetic force was externally applied. The magnetic nanoparticle-bearing mesoporous carbons are expected to have high applicability in a wide variety of applications such as adsorption/separation, magnetic storage media, ferrofluid, magnetic resonance imaging (MRI) and drug targeting, etc.

• Journal of the Korean Ceramic Society
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• v.40 no.8
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• pp.758-764
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• 2003

The cylindrical ${\gamma}$-alumina pellets were prepared by forming, hydration, drying and calcination after mixing amorphous alumina and pore generating agent with water. Concentration of Fe(NO$_3$)$_3$ㆍ9$H_2O$ that was catalyst precursor was fixed and made mixing solution that changed concentration of $CH_3$COOH in range of 2.5~20%, and here ${\gamma}$-alumina pellets were immerged and were hydrothermaly treated for 3 h at $200^{\circ}C$. And then we investigated creation and change of crystal, pore characteristics, $N_2$ adsorption and desorption isotherms, changes of acid site and mechanical strengths etc. According to the concentration of $CH_3$COOH, the crystals grew to acicular shape of 0.5~2${\mu}m$ length, and crystal structure showed the pseudo-boehmite structure. When hydrothermaly treated in 10% $CH_3$COOH solution, pore volume between 100~1000 $\AA$ was highest by 0.86 cc/g, and width of hysteresis curved line due to $N_2$ adsorption/desorption appeared as was smallest. When concentration of $CH_3$COOH was in range of 5~15%, new C-H functional groups were formed. Mechanical strength of pellets was highest by 1.35 MPa when $CH_3$COOH concentration was 2.5%.

• Applied Chemistry for Engineering
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• v.17 no.3
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• pp.243-249
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• 2006

Porous polymer gel electrolytes (PGEs) based on poly(vinylidenefluoride-co-hexafluoropropylene) (P(VdF-co-HFP)) as a polymer matrix and polyvinylpyrolidone (PVP) as a pore-forming agent were prepared and electrochemical properties were investigated for an electric double layer capacitor (EDLC) in order to increase a permeability of an electrolyte into the PGE. Propylene carbonate (PC) and ethylene carbonate (EC) as plasticizers, and tetraethylammonium tetrafluoroborate ($TEABF_4$) as a supporting salt for the PGE were used. EDLC unit cells were assembled with the PGE and electrode comprising BP-20 and MSP-20 as activated carbon powders, Super P as a conducting agent, and P(VdF-co-HFP)/PVP as a mixed binder. Ion conductivity of PGEs increased with an increased PVP content and was the best at 7 wt% PVP, whereas electrochemical characteristics such as AC-ESR of unit cell were better in 3 wt%. And electrochemical characteristics of the unit cell with PGE were the best at a 33 : 33 weight ratio of PC to EC. Specific capacitance of a mixed plasticizer system of PE and EC was higher than that of pure PC. Ion conductivity of PGEs with a film thickness of $20{\mu}m$ was higher, but electrochemical characteristics of unit cells were higher for a $50{\mu}m$ membrane thickness. Also, the unit cell has shown the highest capacitance of 31.41 F/g and more stable electrochemical performance when PGE and electrode were hot pressed. Consequently, the optimum composition ratio of PGE for EDLCs was 23 : 66 : 11 wt% such as P(VdF-co-HFP) : PVP = 20 : 3 wt% and PC : EC = 44 : 22 wt%. In this case, $3.17{\times}10^{-3}S/cm$ of ion conductivity was achieved at the $50{\mu}m$ thickness of PGE for EDLCs. And the electrochemical characteristics of unit cells were $2.69{\Omega}$ of DC-ESR, 28 F/g of specific capacitance, and 100% of coulombic efficiency.