• Title/Summary/Keyword: Polymer mortar

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Vibration Damping Ratio Performance Evaluation According to the Polymer Mixing Rate of SBR-based Polymer Modified Mortar through Ultrasonic Pulse Analysis (초음파 펄스 분석을 통한 SBR계 폴리머 혼입 모르타르의 폴리머 혼입률에 따른 진 동감쇠비 성능 평가)

  • Jeong, Min-Goo;Jang, Jong-Min;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.543-551
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    • 2022
  • The mechanical performance and vibration damping ratio performance of a specimen according to the polymer mixing rate were evaluated for polymer modified mortar. As a polymer, Styrene Butadiene Rubber(SBR) liquid polymer with a solid content of about 49~51% was used, and the polymer content was increased by liquid 5%. The specimen was 40*40*160(mm), and after curing, compressive strength, flexural strength, and vibration damping ratio were measured using the ultrasonic pulse method. As a result, it was found that the compressive strength decreased as the polymer was mixed, but the flexural strength was increased. The vibration damping ratio increased by 11% at 5% polymer, 28% at 10% polymer, 33% at 15% polymer, and 72 at 20% polymer. I was found that the incorporation of the polymer was very effective to reduce the vibration of the mortar. In addition, through SEM and SEM-EDS analysis, it is determined that the cause of vibration reduction due to polymer mixing is that the polymer film formed in the transition zone of aggregate and internal voids buffered the vibration of the mortar inside. Taken together, in the scope of this study, the appropriate polymer mixing ratio for reducing the vibration of mortar is judged to be about 7.5%.

Effects of Polymer in Properties of Pre-mixed Type Mortar for Concrete Repair (폴리머가 프리믹스 타입의 보수용 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.4
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    • pp.153-159
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    • 2006
  • Recently, the polymer is used as an admixture in the repair mortar, which contains various admixtures and mineral admixtures. In this study, the fresh and mechanical properties of repair mortar influenced by the types of polymers(classified as E.V.A.) and the range of polymer ratio were investigated. It was found that with increasing the ratio of polymer, mechanical properties(compressive strength, flexural strength, adhesive strength) of repair mortar is improved and drying shrinkage is increased.

Effects of Aggregate and Curing Temperature on Strength Development of UP-MMA based Polymer Mortar under Sub-Zero Temperature (영하온도에서 UP-MMA 폴리머 모르타르의 강도 발현에 미치는 골재 및 양생온도의 영향)

  • Yeon, Kyu-Seok;Kim, Yong-Seong;Cha, Jin-Yun;Son, Seung-Wan
    • Journal of The Korean Society of Agricultural Engineers
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    • v.53 no.5
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    • pp.25-33
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    • 2011
  • In this paper, the effects of aggregate and curing temperature on strength development characteristics of UP (Unsaturated Polyester)-MMA (Methyl Methacrylate) based polymer mortar under sub-zero temperature are experimentally investigated to provide a criterion for repair and production of precast products. The result showed that the setting time of the binder was 4 minutes at $20^{\circ}C$ whereas 35 minutes at $-20^{\circ}C$. The result also revealed that the compressive, flexural, and splitting tensile strengths of UP-MMA based polymer mortar significantly decreased as the aggregate and curing temperatures decreased. However, sufficient strengths which can be implemented in actual practices -36.6 MPa of compressive strength, 6.11 MPa of flexural strength, and 5.81 MPa of splitting tensile strength - were obtained even though both aggregate and curing temperatures were $-20^{\circ}C$. Strength development of polymer mortar is largely affected by curing temperature rather than aggregate temperature. It was found that the effects of aggregate temperature on strength development become smaller as the curing temperature becomes lower. Also, toughness, a ratio of compressive strength to flexural strength, increased from 3.5 to 5.9 as both aggregate and curing temperatures decreased from $20^{\circ}C$ to $-20^{\circ}C$.

Basic Properties of Polymer Cement Mortar with EVA Emulsion and Admixtures (EVA 에멀젼과 혼화재를 사용한 폴리머 시멘트 모르타르의 기초적 성질)

  • Jo, Young-Kug
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.53-60
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    • 2019
  • The purpose of this study is to evaluate the degree of improvement in strengths by mixing blast-furnace slag and fly ash in polymer cement mortar(PCM). The test specimens are prepared with EVA polymer dispersion, two types of Admixtures (blast-furnace slag and fly ash), five kinds of polymer-cement ratios (0, 5, 10, 15 and 20%), and six kinds of admixtures (0, 3, 5, 10, 15 and 20%). Plain cement mortar is also made for comparison. From the test results, the flowing of PCM is greatly improved with the mixing of the admixtures, and strengths of PCM compared to ordinary cement mortar are also improved due to a decrease in water cement ratio. In addition, the strength characteristics of PCM by admixtures are greatly improved in flexural strength with fly ash compared to other strengths. It is apparent that the optimum mix proportions with polymer-cement ratio of 10% or more, admixture contents 5 to 10% of flay ash for flexural strength improvement of EVA-cement mortar are recommended in this study.

Evaluation for Performance According to Curing Method of Polymer- Modified Mortars (폴리머 시멘트 모르타르의 양생방법에 따른 물성 평가)

  • Park, Hun-Il;Ryu, Byung-Cheoll;Oh, Sang-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.273-276
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    • 2005
  • Polymer-modified mortar was developed for improving the performance of modified mortar which is mixed with polymer, and it is used for protecting and repairing materials of building because of their excellent performance to improve characteristics which are compressive strength, flexural strength, and adhesive strength. However, the performances of the polymer-modified mortars are highly affected by materials, which are polymer, mortar, and aggregates, and conditions which are curing environment and testing method. Furthermore, dry curing method after hydrated curing has been recommended to make strong polymer film for the best curing method to make excellent characteristics. In this report, We investigated the co-relation between curing methods and the characteristics, which are compressive strength, flexural strength, and adhesive strength for the polymer-modified mortars that are used in the domestic area.

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Development of Polymer Mortar Floor Members for Swine Housing Reinforced by FRP (FRP 보강 폴리머 모르터를 이용한 돈사 바닥재 개발)

  • 유능환
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.42 no.4
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    • pp.124-129
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    • 2000
  • The objective of this study is to develop a polymer mortar floor members for wine housing with high strength and durability using unsaturated polyester resin to complement defects of conventional cement concrete. Physical and mechanical properties of the polymer mortar floor members for swine housing are also investigated. Specimens with different panel thickness and FRP reinforcement are prepared, tested, and analyzed with respect to structural behaviors. Cracking moment is mostly affected by the thickness and reinforced FRP. Data of the study can be applied to the designing and planning of floor members for swine housing.

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Strength Properties of Prepacked Polymer Mortar Using MMA-Based Binders (MMA를 이용한 프리팩트 폴리머 모르터의 강도특성)

  • Yeon, Kyu-Seok;Lee, Hyun-Jong;Ryu, Neung-Hwan;Jin, Xing-Qi;Lee, Chi-Won
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2005.10a
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    • pp.117-122
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    • 2005
  • Prepacked polymer mortar that is mainly composed of MMA monomer and used for the patching and restoring materials of concrete structures was developed, and its hardening and strength properties were experimentally surveyed. Results of study show that the permeance of binder into the aggregate was excellent for the case of PMMA mixing ratio of below 10%, the surface hardening inferiority was not generated for the case of the ratio of over 5%. Working time of the prepacked polymer mortar and hardening shrinkage tended to decrease as the PMMA mixing ratio increased. On the other hand, the ratio turned out not to decisively affect on compressive and flexural strengths. Regardless of PMMA mixing content, the adhesive strength was about 2.5 MPa. Occurring the desquamation on the substrate of cement concrete showed the adhesive strength of MMA prepact polymer mortar was excellent.

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An Experimental Study on Spalling Reduction Methode of Polymer Modified Cement Mortar Using Fiber Cocktail (섬유혼입 공법을 이용한 폴리머 시멘트 모르타르의 폭렬저감방안에 관한 실험적 연구)

  • Kim, Ji-Hoon;Ryu, Dong-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.96-97
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    • 2020
  • Polymer modified cement mortar (PCM) is commonly used as a repair material. However, in high-temperature environments such as fire, it is more likely to explode than cement mortar. The polymer is thermally decomposed at a high temperature to form a gas, and the gas remaining inside the structure increases the internal pressure to generate a burst. When an spalling occurs, the coating is peeled off and dropped, and high temperature is transmitted to the inside of the structure. In severe cases, even the reinforcing bar is exposed, which can lead to the collapse of the structural member due to severe loss of strength. In this study, in order to reduce spalling of PCM, a fiber mixing method was selected from the refractory method to find an appropriate blending ratio of fibers and polymers.

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Evaluation of Strengthening Capacity of Axial Member Using Admixture-Modified Mortar (혼화재 첨가 모르터를 이용한 압축부재의 보강성능 평가)

  • 박준명;양동석;박선규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.417-422
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    • 2002
  • Strength and Durability of reinforced concrete exposed at deteriorated environment are decreased by cover spatting and corrosion of reinforcement. The purpose of this paper is to evaluate capacity of strengthening axial member using admixture-modified mortar. To investigate the capacity of strengthened axial member, behavior and strength of strengthening specimens were compared with a monolithic basic specimen. Admixture-modified mortar was prepared with silica fume, zeolite, polymer as cement modifier. From the result of this experiment, strengthening specimens using polymer-modified mortar have apparrent strengthening capacity because of good flexural strength and tensile strength.

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Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.