• Title/Summary/Keyword: Plastic element

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Crack tip plastic zone under Mode I, Mode II and mixed mode (I+II) conditions

  • Ayatollahi, M.R.;Sedighiani, Karo
    • Structural Engineering and Mechanics
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    • v.36 no.5
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    • pp.575-598
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    • 2010
  • The shape and size of the plastic zone around the crack tip are analyzed under pure mode I, pure mode II and mixed mode (I+II) loading for small scale yielding and for both plane stress and plane strain conditions. A new analytical formulation is presented to determine the radius of the plastic zone in a non-dimensional form. In particular, the effect of T-stress on the plastic zone around the crack tip is studied. The results of this investigation indicate that the stress field with a T-stress always yields a larger plastic zone than the field without a T-stress. It is found that under predominantly mode I loading, the effect of a negative T-stress on the size of the plastic zone is more dramatic than a positive T-stress. However, when mode II portion of loading is dominating the effect of both positive and negative T-stresses on the size of the plastic zone is almost equal. For validating the analytical results, several finite element analyses were performed. It is shown that the results obtained by the proposed analytical formulation are in very good agreements with those obtained from the finite element analyses.

Computation of Crack Tip Stress Intensity Factor of A Slow-Crack-Growth-Test Specimen for Plastic Pipe Using Finite-Element Method (유한요소법에 의한 플라스틱 파이프의 저속균열성장 시험편 균열선단 응력확대계수 계산)

  • Park, Yeong-Joo;Suh, Yeong-Sung;Choi, Sun-Woong;Pyo, Soo-Ho
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.19-24
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    • 2004
  • The mode I stress intensity factor ($K_I$) of a newly proposed slow-crack-growth-test (Notched Ring Test, NRT) specimen was found using finite-element method. The theoretical $K_I$ value of NRT was not available in any references and could not be solved analytically. At first, in order to verify the accuracy of the finite-element approach, published $K_I$ values of several cracks were calculated and compared with finite-element results. The results were in excellent agreement within inherent errors of theoretical $K_I$. Finally the $K_I$ of NRT was found using 2- and 3-dimensional finite-element methods and expressed as a function of the applied load.

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Material Property-Estimate Technique Based on Natural Frequency for Updating Finite Element Model of Orthotropic Beams

  • Kim, Kookhyun;Park, Sungju;Lee, Sangjoong;Hwang, Seongjun;Kim, Sumin;Lee, Yonghee
    • Journal of Ocean Engineering and Technology
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    • v.34 no.6
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    • pp.481-488
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    • 2020
  • Composite materialsuch as glass-fiber reinforced plastic and carbon-fiber reinforced plastic (CFRP) shows anisotropic property and have been widely used for structural members and outfitings of ships. The structural safety of composite structures has been generally evaluated via finite element analysis. This paper presents a technique for updating the finite element model of anisotropic beams or plates via natural frequencies. The finite element model updates involved a compensation process of anisotropic material properties, such as the elastic and shear moduli of orthotropic structural members. The technique adopted was based on a discrete genetic algorithm, which is an optimization technique. The cost function was adopted to assess the optimization problem, which consisted of the calculated and referenced low-order natural frequencies for the target structure. The optimization process was implemented with MATLAB, which includes the finite element updates and the corresponding natural frequency calculations with MSC/NASTRAN. Material properties of a virtual cantilevered orthotropic beam were estimated to verify the presented method and the results obtained were compared with the reference values. Furthermore, the technique was applied to a cantilevered CFRP beam to successfully estimate the unknown material properties.

Rigid-Plastic Finite Element Analysis of a Ring Rolling Process of the Inner Race Cage of a Constant Velocity Joint (등속조인트 인너레이스 케이지 링 압연공정의 강소성 유한요소해석)

  • Moon, H.K.;Park, J.H.;Lee, M.C.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.352-356
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    • 2007
  • In this study, a rigid-plastic finite element method is applied to simulating a ring rolling process of the inner race cage of a constant velocity joint for the passengers' cars. The ring rolling process is mathematically modeled by several assumptions. The defect formation at the side ends is predicted in detail. The predictions are compared with the experiments and a good agreement is observed in terms of deformed shape.

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Development of Static-explicit rigid-plastic finite Element Method and Investigate the offset of strain increment in Osakada method (정적-외연적 강소성 유한요소법의 개발 및 Osakada방법에서 변형율 증분에 따른 영향분석)

  • 정동원;이승훈
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.116-121
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    • 2004
  • In rigid-plastic finite element method, there is a heavy computation time and convergence problem. In this study, static-explicit rigid-plastic finite element method will be introduced. This method is the way that restrict the convergence interval. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

NUMERICAL SIMULATION OF PLASTIC FLOW BY FINITE ELEMENT LIMIT ANALYSIS

  • Hoon-Huh;Yang, Wei-H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.159-176
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    • 1992
  • Limit analysis has been rendered versatile in many problems such as structural problems and metal forming problems. In metal forming analysis, a slip-line method and an upper bound method approach to limit solutions is considered as the most challenging areas. In the present work, a general algorithm for limit solutions of plastic flow is developed with the use of finite element limit analysis. The algorithm deals with a generalized Holder inequality, a duality theorem, and a combined smoothing and successive approximation in addition to a general procedure for finite element analysis. The algorithm is robust such that from any initial trial solution, the first iteration falls into a convex set which contains the exact solution(s) of the problem. The idea of the algorithm for limit solution is extended from rigid/perfectly-plastic materials to work-hardening materials by the nature of the limit formulation, which is also robust with numerically stable convergence and highly efficient computing time.

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Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology (강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.284-292
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    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

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Prediction of Spread and Contact Region in Ring Rolling Process Using Rigid- plastic Finite Element Method (강소성 유한요소법을 이용한 링 압연 공정에서의 폭 퍼짐량 및 접촉영역 예측)

  • Ko, Young-Soo;Yoon, Hwan-Jin;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2670-2677
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    • 2002
  • The ring rolling process involves three-dimensional non-steady material flow and continuous change of radius and thickness of the ring workpiece. In this study, the deformation analysis and geometric updating algorithm of the ring rolling process were verified by using the three-dimensional rigid-plastic finite element method. Manufacturing processes for plain ring and T-shaped ring were investigated by comparing experiments with simulation results, especially in side spread, load-stroke and pressure distribution, showing a good agreement. It was concluded that the simulation method would be a useful tool for the design of a ring rolling process.

Rigid-Plastic Finite Element Analysis for Forging Process Design of a Hollow Flange

  • Bae, Sung-Woo;Kim, Yohng-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.59-65
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    • 2004
  • Hollow flange-shaped parts rue widely used in transportation systems. For good quality products, in general, design of preforms and die shapes for a progressive forging process is an important issue. For the design of die shapes for the forging process of a hollow flange, computer simulations Were earned out using the rigid-plastic finite element method. Forging defects like folding were seen in the vicinity of die corners at the typical shape ratios of upper and lower dies Die shape ratios at which the forging defect could occur during the extrusion-forging process of the hollow flange were investigated. The results might be efficiently used for the proper design of perform shapes, die shapes, and forging processes.

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Development of Static-explicit rigid-plastic finite Element Method and investigate the effect of punch stroke and the strain increment in Osakada method (정적-외연적 강소성 유한요소법의 개발 및 펀치 행정구간에 따른 영향과 Osakada 방법의 초기 변형율 증분에 따른 영향분석)

  • 정동원;이승훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1545-1548
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    • 2003
  • In rigid-plastic finite element method, there is a heavy computation time and convergence problem. In this study. static-explicit rigid-plastic finite element method will be introduced. This method is the way that restrict the convergence interval. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis method were no longer a critical problem. Also, we investigated the effect of punch stroke and the strain increment this method. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

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