• 제목/요약/키워드: Plane Cracks

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SiC 휘스커 강화 알미늄기 복합재료의 미소 표면 피로균열의 발생 및 진전거동 (Initiation and Growth Behavior of Small Surface Fatigue Cracks on SiC Whisker Reinforced Aluminum Composite)

  • 최영근;이택순;김상태;서창민;이문환
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1584-1592
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    • 2000
  • Reversed plane bending fatigue tests were conducted on SiC whisker reinforced aluminum composite which were consolidated by squeeze casting process. Initiation and growth of small surface fatigue c racks were investigated by means of a plastic replica technique. The fatigue crack initiated in the vicinity of SiC whisker/matrix interface. It was found that a fatigue crack deflected along SiC whisker and grew in a zig-zag manner microscopically, although the crack propagated along the direction normal to the loading axis macroscopically. The coalescence of micro-cracks was observed in the tests conducted at high stress levels, but were not evident in tests in which lower levels of stress were applied. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn -ΔK realtionship.

구름마찰 접촉하중시 Polyethylene Tibia 표면균열의 응력확대계 수와 복합전파거동에 관한 연구 (Stress Intensity Factors and Possible Crack Propagation Mechanisms for a Crack Surface in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact)

  • 김병수;문병영
    • 대한기계학회논문집A
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    • 제27권12호
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    • pp.2019-2027
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    • 2003
  • Pitting wear is a dominant from of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, K$\_$I/and $_{4}$, were calculated for a surface crack in a polyethylene-CoCr-bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive K$\_$I/ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $_{4}$ was the greatest when the load was directly adjacent to the crack (g/a=${\pm}$1). Sliding friction caused a substantial increase of both K$\_$I/$\^$max/ and $_{4}$$\^$max/. The effective Mode I stress intensity factors, K$\_$eff/, were the greatest at g/a=${\pm}$1, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of K$\_$eff/ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

구름마찰접촉하중 시 Polyethylene tibia 요소의 표면균열 복합전파 거동에 관한 연구 (Study for Possible Crack Propagation Mechanisms for a Surface Cracked in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact)

  • 김병수;문병영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1222-1227
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    • 2003
  • Pitting wear is a dominant form of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, $K_{I}$ and $K_{II}$, were calculated for a surface crack in a polyethylene - CoCr - bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive $K_{I}$ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $K_{II}$, was the greatest when the load was directly adjacent to the crack $(g/a={\pm}1)$. Sliding friction caused a substantial increase of both $K_{I}^{max}$ and $K_{II}^{max}$. The effective Mode I stress intensity factors, $K_{eff}$, were the greatest at $g/a={\pm}1$, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of $K_{eff}$ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

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SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동 (Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite)

  • 이상협;최영근;김상태;이문환
    • Composites Research
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    • 제21권6호
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    • pp.15-22
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    • 2008
  • 본 연구는 SiC입자를 20% 강화된 알루미늄기 복합재료를 이용해서 평면굽힘피로시험을 향했다. 표면미소피로균열의 발생 및 진전거동은 레프리카법으로 연속관찰을 했고 파괴원인과 파괴기구를 규명하기 위해서 주사전자현미경을 이용했다. da/dn-$K_{max}$ 관계에서 저응력 레벨에서는 여러 개의 균열이 진전하고, 합체 등이 일어나는 것으로부터 진전속도는 꽤 분산(흐트러짐)이 심하고, 고응력 레벨에서는 비교적 흐트러짐은 적게 나타나는 것을 알 수 있었다.

반 무한 평판에 존재하는 반 무한 균열에서 엄밀 해를 이용한 응력확대계수 계산 (Calculation of Stress Intensity Factor KI Using the Exact Solution in an Infinitely Deep Crack in a Half-Plane)

  • 안득만
    • 대한기계학회논문집A
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    • 제41권1호
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    • pp.7-11
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    • 2017
  • 본 논문은 등방성 재료로 된 반 무한 평판에 존재하는 반 무한 균열에서 엄밀해를 구성하여 응력확대계수를 계산하였다. H. Tada, P. Paris, G. Irwin의 "The Stress Analysis of Cracks Handbook"에 수록된 공식과 Bueckner의 공식에 엄밀해로부터 구한 균열 면에 작용하는 표면력을 적용하여 응력확대계수를 계산하였다. Bueckner의 공식은 엄밀해와 일치하였고 Tada의 Handbook에 수록된 공식은 엄밀해와 일치하지 않았다. 따라서 Tada의 공식이 오류임을 알 수 있다.

항복강도 불일치 반타원 계면균열 선단에서의 응력장 (Stress Fields Along Semi-Elliptical Interfacial Crack Front with Yield-Strength-Mismatch)

  • 최호승;이형일
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.126-137
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    • 2003
  • Many research works have been performed on the J-T approach for elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed fur more practical 3D structures than the idealized plane strain specimens. The present study deals mainly with 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes fur semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. The validity of J-T approach is thereby extended to 3D yield-strength-mismatched weld joints, and useful information is inferred fur the design or assessment of pipe welds.

표면미소균열의 극치통계해석을 이용한 피로수명예측 (Prediction of Fatigue Life using Extreme Statistics Analysis)

  • 이동우;홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1746-1752
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    • 2002
  • Fatigue fracture in machine components is produced by surface micro-crack from stress concentration area such as notch and material defect. It is difficult to predict the remaining fatigue lift of mechanical components because the surface micro-crack on critical area initiates and grows with statistical distribution. Plane bending fatigue tests were carried out on the plain specimen of Al 2024-T3 and the initiation and growth behavior of surface micro cracks were observed. The statistical distribution of surface length of multiple micro cracks and their maximum length were investigated. The maximum surface crack length distributions were analyzed on the basis of the statistics of extremes in order to examine the prediction of remaining life.

J-T에 의한 3차원 반타원 계면균열선단 응력장의 기술 (J-T Characterization of Stress Fields Along 3D Semi-Elliptical Interfacial Crack Front)

  • 최호승;이형일
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1250-1261
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    • 2002
  • Many research works have validated the J-T approach to elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed for more practical 3D structures than the idealized plane strain specimens. In this work, we perform 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes for semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. Thereby we extend the validity of J-T application to 3D structures and infer some useful informations for the design or assessment of pipe welds.

Multiaxial fatigue behaviors of open-rib to crossbeam joints in orthotropic bridge structures

  • Yang, Haibo;Qian, Hongliang;Wang, Ping;Dong, Pingsha;Berto, Fillipo
    • Steel and Composite Structures
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    • 제42권6호
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    • pp.843-853
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    • 2022
  • The fatigue behavior of welded open rib-to crossbeam joints (ORCJ) in orthotropic bridge structures is investigated using a traction structural stress method. The fatigue behaviors of welded open rib-to crossbeam joints have been a subject of study for decades for ensuring operational safety and future design improvement. A mesh-insensitive combination of traction structural stresses in ORCJ was obtained considering the effect of in-plane shear stress and validated by fatigue test results. The proposed method is advantageous for predicting fatigue cracks that initiate from the crossbeam cutout and propagate along the crossbeam. The investigations carried out with the proposed approach reveal that the normal structural stress decreases with the propagation of fatigue cracks, while the ratio of shear stress to normal stress increases. The effect of shear structural stress is significant for the analysis of fatigue behavior of ORCJ in multiaxial stress states.

콘크리트 구조물의 전단 안정성 평가를 위한 전단전달 실험 및 해석 (An Experimental and Analytical Study on Shear Transfer for Safety Evaluation of Concrete Structure)

  • 김광수
    • 한국안전학회지
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    • 제23권3호
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    • pp.42-50
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    • 2008
  • This study, push-off tests for the initially uncracked specimens were conducted to investigate shear transfer mechanism in reinforce concrete elements. Experimental programs for shear transfer were undertaken to investigate the effect of the concrete compressive strength, the presence of steel stirrups as shear reinforcement and the amount of steel stirrups. As the shear plane is loaded, several cracks form in a direction inclined to the shear plane, creating compression struts in the concrete. For this stage, shear is being transferred through a truss-like action produced by the combination of the compressive force in the concrete struts and the tensile force that the steel reinforcement crossing the shear plane develops. In the normal strength concrete specimens with steel stirrups, ultimate failure occurred when the compression struts crushed in concrete. In the high strength concrete specimens, on the other hand, ultimate failure occurred when the steel stirrups developed their yield strength.