• Title/Summary/Keyword: Piping structure

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ASSESSMENT OF THERMAL FATIGUE IN MIXING TEE BY FSI ANALYSIS

  • Jhung, Myung Jo
    • Nuclear Engineering and Technology
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    • v.45 no.1
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    • pp.99-106
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    • 2013
  • Thermal fatigue is a significant long-term degradation mechanism in nuclear power plants. In particular, as operating plants become older and life time extension activities are initiated, operators and regulators need screening criteria to exclude risks of thermal fatigue and methods to determine significant fatigue relevance. In general, the common thermal fatigue issues are well understood and controlled by plant instrumentation at fatigue susceptible locations. However, incidents indicate that certain piping system Tee connections are susceptible to turbulent temperature mixing effects that cannot be adequately monitored by common thermocouple instrumentations. Therefore, in this study thermal fatigue evaluation of piping system Tee-connections is performed using the fluid-structure interaction (FSI) analysis. From the thermal hydraulic analysis, the temperature distributions are determined and their results are applied to the structural model of the piping system to determine the thermal stress. Using the rain-flow method the fatigue analysis is performed to generate fatigue usage factors. The procedure for improved load thermal fatigue assessment using FSI analysis shown in this study will supply valuable information for establishing a methodology on thermal fatigue.

Defect Detection of Carbon Steel Pipe Weld Area using Infrared Thermography Camera (적외선 열화상 카메라를 이용한 탄소강관 용접부 결함검출)

  • Kwon, DaeJu;Jung, NaRa;Kim, JaeYeol
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.124-129
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    • 2014
  • The piping system accounts for a large portion of the machinery structure of a plant, and is considered as a very important mechanical structure for plant safety. Accordingly, it is used in most energy plants in the nuclear, gas, and heavy chemical industries. In particular, the piping system for a nuclear plant is generally complicated and uses the reactor and its cooling system. The piping equipment is exposed to diverse loads such as weight, temperature, pressure, and seismic load from pipes and fluids, and is used to transfer steam, oil, and gas. In ultrasound infrared thermography, which is an active thermography technology, a 15-100 kHz ultrasound wave is applied to the subject, and the resulting heat from the defective parts is measured using a thermography camera. Because this technique can inspect a large area simultaneously and detect defects such as cracks and delamination in real time, it is used to detect defects in the new and renewable energy, car, and aerospace industries, and recently, in piping defect detection. In this study, ultrasound infrared thermography is used to detect information for the diagnosis of nuclear equipment and structures. Test specimens are prepared with piping materials for nuclear plants, and the optimally designed ultrasound horn and ultrasound vibration system is used to determine damages on nuclear plant piping and detect defects. Additionally, the detected images are used to improve the reliability of the surface and internal defect detection for nuclear piping materials, and their field applicability and reliability is verified.

Cause Analysis of Dam Body piping Failure -Centering on the Example of Seungam Reservoir Failure- (제당 PIPING 결궤 원인분석 - 성암제 붕괴 중심으로 -)

  • Lee, In-Hyung
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.344-350
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    • 2001
  • Piping is a phenomenon where seeping water progressively erodes or washes away soil particles, leaving large voids (Pipes led to the development of channels) in the soil. Piping failure caused by heave can be expected to occur on the downstream side of a hydraulic structure such as fill dams when the uplift forces of seepage exceed the downward forces due to the submerged weight of the soil. The way to prevent erosion and piping and to reduce damaging uplift pressures is to use a protective filter or to construct cutoff wall/imperious blanket. Therefore, all the hydraulic structures faced/with soil materials should be taken the safety against piping into consideration.

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Seismic Analysis of Power Plant Piping System (발전소 배관계의 내진해석)

  • Kim, Jeong-Hyun;Lee, Young-Shin;Kim, Yeon-Whan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.480-485
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    • 2011
  • In this study, the seismic analysis of power plant piping system was performed using finite element model. This study was performed by ANSYS 12.1. For qualification of power plant piping system, the response spectrum analysis was performed using the given operating basis earthquake(OBE) and safe shutdown earthquake(SSE) floor response spectrum. The maximum stresses of power plant piping system were 166 MPa under OBE condition and 281 MPa under SSE condition. Thus, it can shown that the structural integrity of tpower plant piping system has a stable structure for seismic load conditions.

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A Basic Study on the Piping Stability Monitoring Method of Weir Structure (보 구조물의 파이핑 안정성 모니터링 방안 기초 연구)

  • Ha, Ik-Soo
    • Journal of the Korean Geotechnical Society
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    • v.39 no.9
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    • pp.51-61
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    • 2023
  • The study aims to select an indicator that can monitor the piping stability of the foundation of a weir structure and suggest a piping stability monitoring method using the selected indicator. Based on the results from previous studies and the results of numerical seepage analysis, the change in pore water pressure in the foundation ground of the weir was selected as an indicator for piping monitoring. Considering the state in which the pore water pressure gauges are installed in operating weirs, seepage analyses were performed according to various upstream water level conditions for each case where one or two gauges were installed at the bottom of the weir. A piping monitoring method was presented based on the analysis results for each of these cases. In addition, the proposed monitoring method was shown to be effective by providing an example of a trial application to an operating weir.

A Study on Process Management Method of Offshore Plant Piping Material (해양플랜트 배관재 공정관리 방법에 관한 연구)

  • Park, JungGoo;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.124-135
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    • 2018
  • In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

An Experimental Study on Piping Failure of Earth Embankment (토질제체의 Piping 파괴에 대한 실험적 연구)

  • Jeong, Hyeong-Sik;Ryu, Jae-Il;An, Sang-Ro
    • Geotechnical Engineering
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    • v.5 no.4
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    • pp.17-26
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    • 1989
  • The creep ratio, which has been applied as a measure to prevent piping failure in designing embankments, has been originally proposed for the protection of masonry or concrete dam from piping along the boundary surface between the foundation soil and the bottom of the structure. In this study, it has been investigated whether this creep ratio could be applied for the earth embankment through the model test and we reevaluated the required creep ratio in the present design criteria. Based on this research, it was concluded that a piping failure would always occur within the embankment body and not through the boundary surface between the embankment and foundation. Therefore it could be said that the present design criteria are illogical to determine the design creep ratio according to less permeable soil no matter whether the soil forms embankment or foundation.

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Comparison of Stress Intensity Factors for Cylindrical Structure with Circumferential Through-Wall Cracks subjected to Tensile Load (원주방향 관통균열이 존재하는 원통형 구조물의 인장하중에 의한 응력확대계수 비교)

  • Dal Woo Jung;Chang Kyun Oh;Hyun Su Kim;Hyeong Do Kweon;Jun Seok Yang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.101-108
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    • 2021
  • To date, a number of stress intensity factor (SIF) solutions have been proposed for the cylindrical structure with circumferential through-wall cracks. However, each solution has a different format as well as applicable range. It is also known that there is a significant difference in predicted SIF values depending on the shape of the structure and the size of the crack. In this study, the applicability of various SIF solutions was analyzed by comparing the finite element analysis results for the case where a tensile load is applied to the cylindrical structure with circumferential through-wall crack. It is found that the calculated SIF gradually decreases and converges to a certain value with increasing length-to-radius ratio. Therefore, an appropriate length-to-radius ratio should be set in consideration of the dimensions of the actual cylindrical structure. For piping with sufficiently long cylinder, the ASME solution is found to be the most appropriate, and for a short cylinder, the API solution should be applied. On the other hand, the WEC solution requires careful attention to its application.

The Analysis for Flow Circulation System in HANARO Flow Simulation Facility (하나로 유동 모의 설비의 유체순환계통 해석)

  • Park, Yong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.1 s.22
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    • pp.30-35
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    • 2004
  • The HANARO, a multi-purpose research reactor of 30 MWth open-tank-in-pool type, has been under normal operation since its initial criticality in February, 1995. Many experiments should be safely performed to activate the utilization of the HANARO. HANARO flow simulation facility is being developed for the endurance test of reactivity control units for extended life time and the verification of structural integrity of those experimental equipments prior to loading in the HANARO. This facility is composed of three major parts; a half-core structure assembly, a flow circulation system and a support system. The flow circulation system is composed of a circulation pump, a core flow piping, a core bypass flow piping and instruments. The system is to be filled with de-mineralized water and the flow should be met the design requirements to simulate a similar flow characteristics in the core channel of the half-core structure assembly to the HANARO. This paper, therefore, presents an analytical analysis to study the flow behavior of the system. Computational flow analysis has been performed for the verification of system pressure variation through the three-dimensional analysis program with the standard $k-{\epsilon}$ turbulence model and for the verification of the structural piping integrity through the finite element method. According to the analysis results, it could be said that the design requirements and the structural piping integrity of the flow circulation system are satisfied.

Vibration Effect for Branch Pipe System due to Main Steam Header Pulsation (주증기 배관 헤더의 맥동이 분기 배관에 미치는 영향)

  • Kim, Yeon-Whan;Bae, Yong-Chae;Lee, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.780-785
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    • 2005
  • Vibration has been severly increased at the branch pipe of main steam header since the commercial operation of a nuclear power plant. Intense broad band disturbance flow at the discontinuous region such as elbow, valve or heather generates the acoustical pulsation which is propagated through the piping system. The pulsation becomes the source of low frequency vibration at piping system. If it coincide with natural frequency of the pipe system, excessive vibration is made. High level vibration due to the pressure pulsation related to high dynamic stress, and ultimately, to failure probability affects fatally the reliability and confidence of plant piping system. This paper discusses vibration effect for the branch pipe system due to acoustical pulsations by broad band disturbance flow at the large main steam header in 7nn nuclear power plant. The exciting sources and response or the piping system are investigated by using on site measurements and analytical approaches. It is identified that excessive vibration is caused by acoustical pulsations of 1.3Hz, 4.4Hz and 6.6Hz transferred from main steam header, which are coincided with fundamental natural frequencies of the piping structure. The energy absorbing restraints with additional stiffness were installed to reduce excessive vibration.

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