• 제목/요약/키워드: Pipe Assessment

검색결과 268건 처리시간 0.03초

대형 상수관로 노후상태 조사 및 평가에 관한 연구 (Investigation and Assessment of the Deterioration on Aging Large Water Mains)

  • 김주환;배철호;김정현;홍성호;이경재
    • 상하수도학회지
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    • 제20권4호
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    • pp.545-558
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    • 2006
  • The current conditions of large water mains are evaluated by deteriorations and the causes of deterioration are investigated through visual assessments in the field, mechanical tests and analysis of chemical compositions in laboratory for each pipe material, unlined cast iron pipes (CIPs), ductile iron pipes (DCIPs) and steel pipes (SPs) Tubercles and scales from internal and external corrosion of unlined cast iron pipes were identified as the causes of functional performance limitations in large water mains. It is investigated that main causes of internal and external corrosion of water pipes are from lots of depositions of organic and inorganic substances on pipe surface, concentrated pitting, and uniform corrosion by local or global exfoliation or detachment of lining and coatings of DCIPs and SPs. Internal and external corrosion depths of CIPs were higher than those of DCIPs and SPs. Consequently, total corrosion rate summed internal and external corrosion rates of CIPs also were shown to be higher than those of DCIPs and SPs. The failure time from hole generation of CIPs by total corrosion rate was predicted to be taken sixteen years, and DCIPs and SPs were twenty-six years and one hundred and fifty three years. And longitudinal deflection of investigated water mains were not happened and mechanical strengths such as tensile strength, elongation, and hardness also were mostly suited to Korea Standards. It was thought that the weakness of tensile strength of one sample(S-11) was, however, due to higher carbon contents(%) in CIPs. Pipe deterioration score of S-46 was 55.2 and was preferentially assessed to be rehabilitated.

Ultrasonic characterization of exhumed cast iron water pipes

  • Groves, Paul;Cascante, Giovanni;Knight, Mark
    • Smart Structures and Systems
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    • 제7권4호
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    • pp.241-262
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    • 2011
  • Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

고밀도 폴리에틸렌 융착부에 대한 단기간 파손 평가법 개발 - 한계하중 적용 - (Development of a Short-term Failure Assessment of High Density Polyethylene Pipe Welds - Application of the Limit Load Analysis -)

  • 류호완;한재준;김윤재;김종성;김정현;장창희
    • 대한기계학회논문집A
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    • 제39권4호
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    • pp.405-413
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    • 2015
  • 최근 미국에서는 가동기간이 오래된 원전 매설배관에서 부식 및 침식에 의해 삼중수소 누설로 지하수가 오염되는 사례가 급증하고 있다. 따라서, 현재 원전 안전등급 매설배관으로 사용되고 있는 금속재료의 배관을 대신해서 부식 및 침식 등의 열화 손상에 대한 저항성이 우수한 고밀도 폴리에틸렌(HDPE) 배관을 ASME Code Class 3 안전계통 배관으로 사용하기 위한 연구가 수행되고 있다. 본 연구에서는 발전소 가동 중 매설배관에 가해질 수 있는 하중과 온도 범위를 바탕으로 HDPE 배관 융착부에 대한 인장 시험과 저속균열성장 (SCG) 시험을 수행하였다. 시험 결과로 얻은 SCG 시험편의 파단면을 분석하여 HDPE 재료의 파손 기구를 파악하였다. 이를 바탕으로 3D 유한요소 해석을 이용하여 균열이 있는 HDPE 재료가 버틸 수 있는 한계하중에 대한 검증을 수행하였다.

도시 물순환 건전화를 위한 빗물관리 계획요소 평가 (Assessment of Criteria for selecting Rainwater Management Strategies)

  • 이태구;한영해
    • KIEAE Journal
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    • 제10권4호
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    • pp.9-17
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    • 2010
  • The purpose of this study is to draw out objective bases for selecting various applicable facilities in case of the establishment of rainwater management strategies. To do so, sixteen facilities were selected from decentralized rainwater management systems that induce rainwater infiltration and detention as well as centralized end-of-pipe type infiltration and detention facilities in local areas. With these facilities, it attempted to evaluate them in terms of sustainability, pollutant elimination, flood control capacity and costs and subsequently analyzed correlations between each characteristic. The outcomes of the analysis were as follows: First was the analysis of characteristics between decentralized rainwater management systems and end-of-pipe rainwater management systems. From the decentralized rainwater management systems, the mulden-rigolen system and grass swale at street level had the highest in the total of the four items while the totals of the underground detention tank and temporary detention site were highest in end-of-pipe rainwater management systems. After analyzing the correlation between different types of facilities and each variable, it can be said that decentralized rainwater management systems have a higher correlation than end-of-pipe rainwater management systems in terms of sustainability whereas the latter are better in flood control capacity than the former. Second, the analysis of correlation in variables of each facility is as follows: first, there is a negative correlation between sustainability value and flood control capacity value; and there is a positive correlation between flood control capability and pollutants elimination. In addition, it revealed that the higher the flood control and pollutant elimination capability the higher the facility costs. Based on these assessments, it is possible to use them as objective selection criteria for facility application in case of site development project or complex plan.

준설토 배송관로 내에서의 개질재 혼합효율에 대한 CFD 해석 (Experiment Study on Mixing Efficiency of Material for Improving Reclamation Soil Quality in Dredging Soil Pipeline using CFD)

  • 박병준;강병윤;정민철;신재렬
    • 대한토목학회논문집
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    • 제35권5호
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    • pp.1083-1096
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    • 2015
  • 본 연구는 준설매립과정에서의 관중혼합 거동을 3차원 전산유체역학(CFD, Computational Fluid Dynamics)을 통해 분석한 연구로 준설토 배송관과 개질재 주입관이 합류하며 발생되는 이상(2-phase)유체의 혼합효율을 사전 평가함으로써 관중혼합 양상을 고찰하는 물리실험의 시행착오를 줄여 경제성을 증진시키는데 연구목적을 두고 있다. 수치해석에 이용된 CFD 코드는 OpenFOAM$^{(R)}$이고, 몇 가지의 기본가정 하에 배송관-주입관의 관경과 합류각을 변화시켜 총 18가지 경우에 대한 삼상(3-phase)유체 거동을 모의하였다. 그 결과 혼합효율에 대한 우열은 있었으나 그 차이는 미미하였고, 모든 경우에서 각 재료 사이의 경계층이 뚜렷하게 형성되었다. 이러한 현상을 극복하기 위한 보완 실험을 통해 경계층 파쇄(破碎)를 위한 관 내 부속 구조물이 고안되었으며, 본 연구에서 제시된 구조물은 단거리 배송관로 내 준설토와 개질재의 혼합효율을 크게 향상시킬 수 있음을 확인할 수 있었다.

태양의 위치에 따른 광파이프 시스템의 실내 주광환경평가 (Assessment of Daylight Environment on Light Pipe System Under Different Solar Position)

  • 신화영;김정태
    • 한국태양에너지학회 논문집
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    • 제28권6호
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    • pp.78-86
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    • 2008
  • The aim of this paper is to show the daylight environment of a light pipe system according to sun movement. A light pipe system has been mounted on the roof of the windowless full scale model: the solar spot has diameter of 0.65m and is 1.3m long, giving an aspect ratio of 1:2. The full scale model was installed on the rooftop of the SHINAN apartment in Yongin city that has no obstructions against sunlight. The test room is equipped with sensors for the measurements of the internal illuminance and has an area of 6m(W)$\times$6m(D)$\times$4m(H). The system has been monitored with a data-logger to evaluate the cumulative distribution of illuminance on a floor-plane from 16th, April to 29th, May, 2008 over one month and selected clear sky condition. For the daylight performance of floor area, the totally 49 measuring points has been used to determine the internal illuminance and an HP datalogger(HP34970A) records the measurements for one consecutive month. The horizontal external illuminance has been measured with two outdoor sensors. This paper presents the results of monitoring light pipe system with internal/external illuminance ratio and cumulative frequency distribution of floor-plane illuminance are discussed The results show that lightpipe is proficient device for introducing daylight into the building. However It provided different daylight indoor environment with wide or narrow Interquatile range of illuminance, internal/external illuminance ratio and cumulative frequency distribution according to solar positions under suuny sky condition. For more achieving the improvement of lightpipes also include energy savings, user visual comfort with various indicators; seasonal solar height, room and lightpipes geometries.

가중함수법을 적용한 파이프라인 구조건전성평가에 관한 연구 (A Study on Structural Integrity Assessment of Pipeline using Weight Function Solution)

  • 노기섭;오동진;김명현
    • Journal of Welding and Joining
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    • 제35권1호
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    • pp.55-60
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    • 2017
  • There are many Industry Code and Standard (ICS) for Structural Integrity Assessment (SIA) on welded structure with defect. The general ICSs, such as R6, BS 7910 and API 579-1/ASME FFS-1, provide equations to determine the upper bound residual stress profiles based on collections from many literatures. However, these residual stress profiles used in the SIA cause the conservative design for welded structures. In this study, the structural integrity assessment for girth weld in pipeline has been conducted based on fracture mechanics. In addition, thermo-elastic plastic FE analysis was performed for evaluating the residual stress of girth weld in pipeline. The weight function solution is used to determine the stress intensity factor using the residual stress profile obtained by the FE analysis. This approach can account for redistribution and relaxation of residual stress as the defects grow. In order to the evaluate quantitative comparison between BS 7910 and weight function solution, structural integrity assessment determining allowable crack size on cracked pipe was performed with failure assessment diagram.

항복강도 불일치 반타원 계면균열 선단에서의 응력장 (Stress Fields Along Semi-Elliptical Interfacial Crack Front with Yield-Strength-Mismatch)

  • 최호승;이형일
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.126-137
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    • 2003
  • Many research works have been performed on the J-T approach for elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed fur more practical 3D structures than the idealized plane strain specimens. The present study deals mainly with 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes fur semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. The validity of J-T approach is thereby extended to 3D yield-strength-mismatched weld joints, and useful information is inferred fur the design or assessment of pipe welds.

J-T에 의한 3차원 반타원 계면균열선단 응력장의 기술 (J-T Characterization of Stress Fields Along 3D Semi-Elliptical Interfacial Crack Front)

  • 최호승;이형일
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1250-1261
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    • 2002
  • Many research works have validated the J-T approach to elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed for more practical 3D structures than the idealized plane strain specimens. In this work, we perform 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes for semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. Thereby we extend the validity of J-T application to 3D structures and infer some useful informations for the design or assessment of pipe welds.

ASSESSMENT OF WALL-THINNING IN CARBON STEEL PIPE BY USING LASER-GENERATED GUIDED WAVE

  • Kim, Do-Youn;Cho, Youn-Ho;Lee, Joon-Hyun
    • Nuclear Engineering and Technology
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    • 제42권5호
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    • pp.546-551
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    • 2010
  • The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were used to estimate the size and location of wall thinning.