• 열처리공학회지
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• 제34권1호
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• pp.25-30
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• 2021

The differential gear system is a device designed to distribute the driving force of both vehicle wheels and control the rotational speed when the vehicle turns on a curve. The differential device consists of a differential gear case, a ring gear, and a pressure ring. A differential pinion gear and side gear are mounted on the differential pinion shaft inside the differential gear case. In this study, a pin press-fitting device that mounts the pinier gear and side gear to the differential pinion shaft in the differential gear case was designed, and a jig device for pin press-fitting using servo press was developed. In addition, by precisely measuring the pin press-in load and press-in distance according to the pin hole diameter of the differential gear shaft, the optimization of the pin pressin process was established.

• 동력기계공학회지
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• 제14권3호
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• pp.64-70
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• 2010

In this study, designing of precise linear transferring device which can be applied to industrial machine and robot industry has been introduced. The direction of power flow and output feature are similar to current Rack-Pinion type. However, unlimited length extensity via rack modulizing, and securing high velocity transportation have been realized by applying Pin-Pinion Gear type at the operation part. The analysis has been calculated to obtain the Pin-Pinion Gear's optimized tooth profile. As a result of research, it is impossible to control precisely even overlap at the teeth of involute and sprocket. Because they have peculiar gearing structure. Therefore, modified cycloid tooth has been proposed to perform high velocity, precise control without backlash.

• 한국가스학회지
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• 제18권6호
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• pp.45-50
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• 2014

본 논문에서는 산업기계 및 로봇산업에 적용할 수 있는 직선 정밀 이송 장치의 구동부를 설계하였다. 동력의 전달방향 및 출력특성은 기존의 Rack-Pinion 타입과 유사하나 구동부에 대하여 새로운 Pin-Pinion Gear 타입을 적용시켜 랙 모듈화를 통한 무한 길이 확장성을 구현하고 고속이송 및 설치의 편의성을 확보할 수 있으며 이러한 Pin-Pinion Gear의 최적물림을 위한 Cycloid 치형 해석을 하였다. 그 결과 Cycloid 치형으로 설계시 핀과 피니언 기어의 백래쉬 및 물림 특성이 적합하여 정밀제어가 가능한 치형으로 분석되었다.

• 한국생산제조학회지
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• 제24권2호
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• pp.231-237
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• 2015

The pin-gear drive is a special form of fixed-axle gear mechanism. A large wheel with cylindrical pin teeth is called a pinwheel. As pinwheels are rounded, they have a simple structure, easy processing, low cost, and easy overhaul compared with general gears. They are also suitable for low-speed, heavy-duty mechanical transmission and for occasions with more dust, poor lubrication, etc. This paper introduces a novel slewing ring bearing with an external pinwheel gear set (e-PGS). First, we consider the exact cam pinion profile of the e-PGS with the introduction of a profile shift. Then, the contact stresses are investigated to determine the characteristics of the surface fatigue by varying the shape design parameters. The results show that the contact stresses of the e-PGS can be lowered significantly by increasing the profile shift coefficient.

• 한국생산제조학회지
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• 제25권1호
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• pp.21-29
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• 2016

To overcome the large ring gear manufacturing problems seen in slewing bearings and girth gears, pin gear drive units have been developed. Among them, a novel slewing bearing with an internal pinwheel gear set (i-PGS) is introduced in this paper. First, we consider the exact cam pinion profile of i-PGS with the introduction of a profile shift coefficient. Furthermore, a new root relief profile modification for the i-PGS cam pinion is presented. Then, the contact stresses are investigated to determine the characteristics of the surface fatigue by varying the shape design parameters. The results show that the contact stresses of i-PGS can be reduced significantly by increasing the profile shift coefficient. In addition, the contact ratio, a measure of teeth overlapping action, decreases with the decrease of the allowable pressure angle.

• 한국생산제조학회지
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• 제21권1호
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• pp.95-101
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• 2012

An internal type roller ring gear(RRG) system composed of either a pin or a roller ring gear and its conjugated cam pinion can improve the gear endurance from that of a conventional gear system by reducing the sliding contact, while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection conditions obtained when the profile shift coefficient is introduced. Then, we investigated contact stresses and surface pitting life to fmd characteristics for surface fatigue by varying the shape design parameters. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

• 대한기계학회논문집A
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• 제35권11호
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• pp.1453-1459
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• 2011

외접기어의 어느 한쪽 기어를 핀 또는 롤러로 대체한 롤러 피니언 기어 (RPG) 시스템은 기어 치물림 시 미끄럼 접촉을 줄이고 구름운동을 증대시켜 기어 내구성을 향상시킬 수 있다. 우선 본 논문에서는 전위계수(profile shift coefficient)를 고려하여 RPG 시스템의 캠 기어(cam gear)의 엄밀 치형설계 방법 및 치 꼬임으로 인한 간섭 방지조건을 제시하였다. 또 기어구동에 있어 치면에서 발생되는 진동이나 소음의 원인이 되는 피팅(pitting) 발생수명을 고려하기 위해, 설계인자의 변화에 따른 Hertz 접촉응력 및 하중응력계수(load stress factor)의 변화를 검토하였다. 이를 통해 RPG 시스템의 내구성을 향상시킬 수 있는 방안으로 전위계수의 증가를 제안하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제37권2호
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• pp.178-182
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• 2013

채굴이나 유사한 산업에서 버킷 회전형 소형 굴삭기가 협소한 공간 작업에 흔히 사용된다. 이러한 소형 굴삭기가 많이 개발이 되고 있지만 버킷회전부의 응력 해석 연구가 없었다. 본 연구에서 유한요소법과 Spare solver를 이용하여 소형 굴삭기의 버킷 회전부와 그 인접부의 응력 해석을 다양한 위상에서 수행하였다. 결론적으로 회전부의 연결부분에서 응력집중으로 인해 다른 부분의 평균 응력 1MPa보다 조금 높은 응력을 확인하였다. 특히 상대운동이 있는 버킷 핀과 회전 피니언 기어에서 각각 7.7MPa과 40MPa 응력을 보였다.