• 산업경영시스템학회지
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• 제45권3호
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• pp.78-89
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• 2022

The purpose of this study was to propose useful suggestion by analyzing preventive replacement policy under which there are minor and major failure. Here, major failure is defined as the failure of system which causes the system to stop working, however, the minor failure is defined as the situation in which the system is working but there exists inconvenience for the user to experience the degradation of performance. For this purpose, we formulated an expected cost rate as a function of periodic replacement time and the number of system update cycles. Then, using the probability and differentiation theory, we analyzed the cost rate function to find the optimal points for periodic replacement time and the number of system update cycles. Also, we present a numerical example to show how to apply our model to the real and practical situation in which even under the minor failure, the user of system is not willing to replace or repair the system immediately, instead he/she is willing to defer the repair or replacement until the periodic or preventive replacement time. Optimal preventive replacement timing using two variables, which are periodic replacement time and the number of system update cycles, is provided and the effects of those variables on the cost are analyzed.

• 대한안전경영과학회지
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• 제23권4호
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• pp.105-112
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• 2021

This paper presents a periodic replacement policy for a system subject to shocks when the system is operating for a finite random horizon. The system is subject to shocks during operation, and each shock causes downgrading of the system performance and makes it more expensive to run by the additional running cost. Shocks arrive according to a nonhomogeneous or a renewal process, and we develop periodic replacement policies under a finite random operating horizon. The optimum periodic replacement interval which minimizes the total operating cost during the horizon is found. Numerical examples are presented to demonstrate the results.

• 산업경영시스템학회지
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• 제43권1호
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• pp.61-69
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• 2020

Systems such as database and socal network systems have been broadly used, and their unexpected failure, with great losses and sometimes a social confusion, has received attention in recent years. Therefore, it is an important issue to find optimal maintenance plans for such kind of systems from the points of system reliability and maintaining cost. However, it is difficult to maintain a system during its working cycle, since stopping works might incur users some troubles. From the above viewpoint, this paper discusses minimal repair maintenance policy with periodic replacement, while considering the random working cycles. The random working cycle and periodic replacement policies with minimal repair has been discussed in traditional literatures by usually analyzing cases for the nonstopping works. However, maintenance can be more conveniently done at discrete time and even during the working cycle in real applications. So, we propose that periodic replacement is planned at discrete times while considering the random working cycle, and moreover provide a model in which system, with a minimal repair at failures between replacements, is replaced at the minimum of discrete times KT and random cycles Y. The average cost rate model is used to determine the optimal number of periodic replacement.

• 대한산업공학회지
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• 제21권4호
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• pp.507-517
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• 1995

The failure rate of an item depends on operational environment. When an item has a chance failure period and a wearout failure period in sequel, the severity of operational environment causes the increase in the slop of wearout failure rate or the increase in the magnitude of chance failure rate. For such a change of operational environment, this paper concerns the change of optimal preventive replacement time. Two preventive replacement policies, age replacement policy and periodic replacement policy with minimal repair, are considered. Investigated properties are: (a) in age replacement policy, optimal preventive replacement time increases as the chance failure rate increases and optimal preventive replacement time decreases as the slope of wearout failure rate increases, and (b) in periodic replacement policy with minimal repair, optimal preventive replacement time increases as the slope of wearout failure rate increases; however, the change of chance failure rate does not alter the optimal preventive replacement time.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 추계학술대회 논문집
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• pp.1058-1070
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• 2007

Internal and external railway management corporations are using the periodic replacement criteria of rail by accumulated passing tonnage and wear to maintain rails for servicing. However, internal the periodic replacement criteria of continuous welded rail(CWR) by accumulated passing tonnage is the one(50kg/m-5 million gross tonnage, 60kg/m-6 million gross tonnage) presented in Japan before. It was estimated with the fatigue life about 50kg N rail joints applied diesel train load but it wasn't applied to current conditions of track; elimination of rail joint, using the concrete slab track and operation of light train load and effect of welding, manufacturing technique, grinding of rail. Therefore, in this study, it was investigated the types of damage and cause in welded rails and examined standards and information resources. Also, this study presents preliminary data to revise the periodic replacement criteria of CWR by current accumulated passing tonnage in bending test of laid welded rail and a survey of track maintenance history of Seoul metro.

• 한국국방경영분석학회지
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• 제18권2호
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• pp.114-125
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• 1992

A policy of periodic replacement with minimal repair at failure is considered for a complex system. Under such a policy the system is replaced at periodic times. iT(i=1,2, $\ldots$), while minimal repair is performed at any intervening system failures. The cost of the j-th minimal repair to the component which fails at age t is g(C(t). $c_j$ (t)), where C(t) is the age-dependent random part, $c_j$(t) is the deterministic part which depends on the age and the number of the minimal repair to the component, and g is a positive nondecreasing continuous function. The cost of replacement is expensive when the number of failures occurring in (0. T) is greater than a threshold level. The problem of determining the optimal replacement period, $T^{\ast}$, which minimizes the total expected cost per unit time over an infinite time horizon is considered. Various special cases are considered.

• 한국신뢰성학회지:신뢰성응용연구
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• 제12권2호
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• pp.57-66
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• 2012

In this paper, we consider the periodic preventive maintenance model for a repairable system following the expiration of replacement-repair warranty. Under this preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

• 한국철도학회논문집
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• 제11권3호
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• pp.326-333
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• 2008

본 논문은 누적통과톤수에 의한 레일교체기준 개정을 위한 기초 데이터를 제시하는데 목적이 있다. 본 연구에서는 국외의 누적통과톤수에 의한 레일교체기준의 산정근거를 조사하였으며, 일본에서 조사된 레일용접부 결합유형 및 원인과 국내 철도운영기관인 서울메트로의 궤도유지관리이력을 조사하여 실제 레일절손과 누적통과톤수의 상관관계를 분석하였다. 또한, 누적통과톤수 기준치에 도래한 노후레일 용접부를 현장에서 발췌하여 레일용접부 휨시험을 수행하였다. 그 결과, 누적통과톤수와 레일절손간의 상관관계는 뚜렷하지 않았으며 레일용접부의 시공불량에 의한 절손사례가 많은 것으로 분석되었다. 또한, 노후레일휨시험 결과 신규레일용접부에 비해 파괴강도가 $17{\sim}18%$만이 저하된 것으로 나타나 레안교체기준에 도래한 노후레일은 사용성 측면에서 충분한 내구성 및 내하력을 확보하고 있는 것으로 분석되었다.

• 산업경영시스템학회지
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• 제19권39호
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• pp.89-98
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• 1996

This paper is concerned with cost analysis model in free -replacement policy under the periodic maintenance policy The free-replacement policy with minimal repairable item is considered as follows; in a manufacturer's view point operating unit is periodically replaced, if a failure occurs between minimal repair and periodic maintenance time, unit is remained in a failure condition. Also unit undergoes minimal repair at failures in minimal-repair interval. Then total expected cost per unit time is calculated according to maintenance period Tin a viewpoint of consumer's. The expected costs are included repair cost and usage cost: operating, fixed, minimal repair and loss cost. Numerical example is shown in which failure time of item has beta distribution.

• 품질경영학회지
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• 제12권2호
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• pp.2-5
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• 1984

고장시 응급수리(應急修理)가 가능한 부품(部品)의 정기교환정책(政期交換政策)을 예비품(豫備品)의 다량확보가 가능한 경우로 확장하였다. 최적대치기간(最適代置期間)들은 재고유지비(在庫維持費) 때문에 증가수열(增加數列)을 이루었고, 이로부터 최적(最適) l회 예비품(豫備品) 발주량(發注量) 및 최적(最適) 대치기간(代置期間)들을 구할 수 있었다. 각(各) 부품(部品)의 대치기간(代置期間)을 같게 두면 문제가 간단해 지면서도 최소비용(最小費用)에는 별 차(差)가 없었다.