• Title/Summary/Keyword: Performance maintenance

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Implementation of Small Automatic Lubrication Device for Automated Processes in Smart Factory (스마트 공장에서 자동화 공정을 위한 소형 자동 윤활 장치 구현)

  • Lee, Yoo-Ri;Kim, Hyeong-Jun;Kim, Man-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.765-771
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    • 2020
  • Automatic lubrication devices are applied in various fields, such as huge machinery, construction machinery or commercial vehicles, to lower maintenance costs and protect the devices. In addition, the automatic lubrication device reduces frequent component failures cause by friction and allows the machine to replace the lubricating oil replenishment work carried out by the manager. However, the automatic lubricating device used in large machinery or commercial vehicles is relatively large, containing a large amount of lubricant in the space to be lubricated. On the other hand, a smart factory, such as a home appliance or cosmetics factory, lacks space to install large automatic lubrication devices, and it is difficult to distribute electricity. Therefore, there is a need for an automatic lubrication device that can be used in various environments that require lubrication. In this paper, a small automatic lubrication device is proposed for smart factories that have changed parts of existing factories, such as electronics factories, to minimize friction arising from mechanical parts, etc. In particular, the structure of lubricating pumps and component parts that are the core of automatic lubrication devices was described so that they could be utilized in various fields. Finally, a test bed environment is established for the proposed automatic lubrication device to evaluate its performance and verify its applicability.

Performance Evaluation of TMD and TLCD for Earthquake-Induced Response Control (TMD와 TLCD의 지진응답에 대한 제어성능 평가 연구)

  • 김홍진;김형섭;민경원;오정근
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.5
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    • pp.85-91
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    • 2003
  • TLCD is a good alternative to TMD for control of structures because of its cost efficiency, ease of installation, little maintenance requirement, potential for multiple usage, and ease of re-tuning. In this study, the control performances of TMD and TLCD are evaluated and compared for seismically excited structures. Results show that TLCD is more effective than TMD for interstory drift control while TLCD is as effective as TMD for acceleration control. In special. it is shown that interstory drifts are maximally controlled in lower floors and accelerations are reduced most in upper floors. This indicates that TLCD is an effective controller for earthquake-induced structures in terms of structural safety as well as serviceability.

Analysis of Reservoir Vulnerability Based on Geological Structure Around Pohang Earthquake (포항지진 발생 주변지역 지질특성에 따른 저수지 취약성 해석)

  • Lim, Sung Keun;Song, Sung-Ho;Yu, Jaehyung
    • Journal of the Earthquake Engineering Society of Korea
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    • v.22 no.3
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    • pp.169-174
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    • 2018
  • A total of 594 reservoirs (17%), which are managed by KRC, equipped with earthquake-resistant facilities whereas remaining ones did not. In addition, reservoirs were placed without the effect of geological structures (i.e., fault and lineament). Therefore, development on technique for alleviating the potential hazards by natural disasters along faults and lineaments has required. In addition, an effective reinforcement guideline related to the geological vulnerabilities around reservoirs has required. The final goal of this study is to suggest the effective maintenance for the safety of earth fill dams. A radius 2 km, based on the center of the reservoir in the study area was set as the range of vulnerability impacts of each reservoir. Seismic design, precise safety diagnosis, seismic influence and geological structure were analyzed for the influence range of each reservoir. To classify the vulnerability of geological disasters according to the fault distribution around the reservoir, evaluation index of seismic performance, precise safety diagnosis, seismic influence and geological structure were also developed for each reservoir, which were a component of the vulnerability assessment of geological disasters. As a result, the reservoir with the highest vulnerability to geological disasters in the pilot district was analyzed as Kidong reservoir with an evaluation index of 0.364. Within the radius of 100km from the epicenter of the Pohang earthquake, the number of agricultural infrastructure facilities subject to urgent inspections were 1,180 including reservoirs, pumping stations and intakes. Four reservoirs were directly damaged by earthquake among 724 agricultural reservoirs. As a result of the precise inspection and electrical resistivity survey of the reservoir after the earthquake, it was reported that cracks on the crest of reservoirs were not a cause of concern. However, we are constantly monitoring the safety of agricultural facilities by Pohang aftershocks.

Development of Borough Road Pavement Condition Evaluation Criteria and Prediction Index (자치구 포장상태평가등급 기준 개선 및 포장상태 예측지수 개발)

  • Lee, Sang Yum;Jeon, Jin Ho
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.115-122
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    • 2016
  • OBJECTIVES : This study develops an evaluation method, which is useful to inspect pavement condition of specific boroughs. This is because pavement condition is broadly divided into five grades via visual inspection, which does not consider the types of deteriorations, and is decided by an investigator having a subjective viewpoint. This visual inspection method is not a satisfactory method for accurate maintenance when various deteriorations occur. METHODS : The performance model considers several factors such as crack, rutting, and IRI. This method is also modified from borough SPI based on SPI (Seoul Pavement Index). Considering limited budget of borough, PI (prediction index) is suggested, which is related to the grade of pavement condition evaluation and type of materials. Practical correlation review is also conducted with statistical verification by using the Monte Carlo simulation. RESULTS : The results of the study show that modified criteria are reasonable. First, the comparison between the visual inspection result and the SPI result indicates that the R-square value is sufficiently high. Second, through the common section, each evaluation method could be compared, and the result shows considerable similarity, which increases when the range is modified. Finally, PI for predicting remaining life and the random number SPI have common parts, which means that each indicator would be adequate to be used as an evaluation method. CONCLUSIONS : Comparison and analysis results show that the developed evaluation method is reasonable for specific boroughs where financial support is inadequate for the evaluation process by using the newer equipment. Moreover, for more accurate evaluation method, previous visual inspection data should be utilized, and the database of inspection equipment have to be collected.

Software-In-the-Loop based Power Management System Modeling & Simulation for a Liquefied Natural Gas Carrier (SIL 기반 액화천연가스운반선 전력관리시스템의 모델링 및 시뮬레이션)

  • Lee, Kwangkook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1218-1224
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    • 2017
  • With the increasing risk in building liquefied natural gas carriers (LNGC), pre-simulation of various scenarios is required for system integration and safe operation. In particular, the power management system (PMS) is an important part of the LNGC; it works in tight integration with the power control systems to achieve the desired performance and safety. To verify and improve unpredicted errors, we implemented a simulation model of power generation and consumption for testing PMS based on software-in-the-loop (SIL) method. To control and verify the PMS, numeric and physical simulation modeling was undertaken utilizing MATLAB/Simulink. In addition, the simulation model was verified with a load sharing test scenario for a sea trial. This simulation allows shipbuilders to participate in new value-added markets such as commissioning, installation, operation, and maintenance.

Business Process Support Based on IoT Technology (사물인터넷을 이용한 비즈니스 프로세스 지원방안)

  • Hong, Hyun-Gi
    • Journal of Convergence for Information Technology
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    • v.7 no.1
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    • pp.75-79
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    • 2017
  • The purpose of this paper is to propose a method for business process system (BPS) based on the Internet of Things (IoT). As the results of this research the IoT architecture and the business process design are derived. The main findings include the proposed IoT-enabled BPS method, illustrated by the description of the application and its assessment. In addition, the key business processes namely; remote machine monitoring; maintenance of machine; material procurement; product pricing; and information reporting system, are affected by IoT technology. The proposed method of this research could be the reference for the companies which want to have better management performance based on IoT technologies.

Strengthening of concrete structures with buckling braces and buckling restrained braces

  • Mazloom, Moosa;Pourhaji, Pardis;Farash, Abbas Moosa;Sanati, Amir Hossein
    • Structural Monitoring and Maintenance
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    • v.5 no.3
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    • pp.391-416
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    • 2018
  • The purpose of this article is to strengthen concrete structures using buckling and non-buckling braces. Connection plates are modeled in three shapes including the effect of 1.5t hinge zone length, 2t one and without the zone (1.5t-CP, 2t-CP and WCP). According to the verification performed with ABAQUS software, the connection plates which are superior in ductility and strengthening are found. The results show adding steel braces in concrete moment frames increase the strength and stiffness of the structures up to about 12 and 3 times, respectively. The frame strength increased about 21 and 25 percent with considering the effect of 2t hinge length in connection plates compared to 1.5t-CPs and WCPs. Also the ductility of retrofitted frames with 2t-CP improved 2.06 times more than WCP ones. Thus, 2t-CP sample is the best choice for connecting steel braces to concrete moment frames for retrofitting them. Afterwards, optimum conditions for elemental coating in braces with no buckling are assessed. The length of concrete coatings could be reduced about 30 percent, and buckling did not occur. Therefore, the weight of restraining coating decreased, and its performance improved. It is worth noting that BRBs could be constructed with only steel materials, which have outer steel tubes too. In fact, only the square cross sections of the tube profiles are appropriate for removing the filler concrete, and the rectangular ones are prone to buckle around their weak axis.

Implementation of Small-Scale Wind Turbine Monitoring and Control System Based on Wireless Sensor Network (무선 센서 네트워크 기반 소규모 풍력발전기 모니터링 및 제어 시스템 구현)

  • Kim, Do-Young;Kim, Young-Chon
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.40 no.9
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    • pp.1808-1818
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    • 2015
  • Recently, the wind power has experienced great attentions and growths among many renewable energy sources. To increase the power generation performance and economic feasibility, the size of wind turbine (WT) is getting bigger and most of wind power plants are being constructed on offshore. Therefore, the maintenance cost is relatively high because boats or helicopters are needed operators to reach the WT. In order to combat this kind of problem, remote monitoring and control system for the WT is needed. In this paper, the small-scale WT monitoring and control system is implemented using wireless sensor network technologies. To do this, sensor devices are installed to measure and send the WT status and control device is installed to receive control message for specific operation. The WT is managed by control center through graphic user interface (GUI) based monitoring and control software. Also, smart device based web-program is implemented to make the remote monitoring of the WT possible even though operators are not in control room.

The Characteristics of the Repair Cost Distribution in Apartment Housing

  • Lee, KangHee;Chae, ChangU
    • KIEAE Journal
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    • v.15 no.6
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    • pp.19-26
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    • 2015
  • Purpose: The repair would require to conserve and improve the building function and performance since built. Each household is responsible for maintaining the public facilities and paying the required cost. Therefore, it needs to get the tool or method to forecast the required cost in the future. Before the repair cost is provided, it needs to catch the repair cost distribution and provide the unit cost for the repair cycle. In this study, it aimed at providing the repair cost unit and analyzing the repair cost distribution in a roof proofing work, elevator work and building painting, which are divided into a fully work and partly change. Results of this study are shown that first, the average repair cost for roof proofing work is provided with $166.59{\times}10^3won/household$ and $1.59{\times}10^3won/m^2$ of a full change, $33.22{\times}10^3won/household$ and $0.33{\times}10^3won/m^2$ for a partly work. In addition, elevator work is $557.45{\times}10^3won/household$ and $5.38{\times}10^3won/m^2$ for a full change, $32.92{\times}10^3won/household$ and $0.56{\times}10^3won/m^2$ for a partly repair. Painting has a $304.48{\times}10^3won/household$ and $2.94{\times}10^3won/m^2$. Second, the distribution pattern of repair unit cost has a weibull-typed distribution which has a long tail to the right.

Development of Brake Disk Materials with Ni-Cr-Mo (Ni-Cr-Mo계 제동디스크 소재 개발)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.188-194
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    • 2008
  • Brake disks for rolling stock are exposed to thermal fatigue during braking, and thermal cracks occur on surface of disks. Thermal cracks can cause serious accidents, deterioration of braking performance and increase of maintenance cost due to frequent exchange of friction materials. In this study, candidate materials with high-heat resistance were selected by searching the literature. By using cast specimens made of the candidate materials, chemical composition, crystal structure and graphite type were analyzed. In addition, friction coefficient and wear were measured and compared with values for the disk material in service. As a result, it was shown that the NiCrMo has highest tensile strength and lowest friction coefficient and the disk material in service has the most stable friction characteristics.