• Title/Summary/Keyword: Peeling system

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Development of Chestnut Peeling System (밤 박피 시스템 개발)

  • 김종훈;박재복;최창현
    • Journal of Biosystems Engineering
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    • v.22 no.3
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    • pp.289-294
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    • 1997
  • The chestnut is a well-known and important forest product in Korea. The annual production of chestnut is about 100, 000tons and its cultivating area is 80, 000ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The peeling process of chestnut was operated by manual work and the performance of chestnut peeling machine is very low. The purpose of this study is to develope the prototype of new chestnut peeling system. The hardness of chestnuts was tested with six different drying conditions and its range was from 949$g/mm^2$ to 2, 149$g/mm^2$. The hardness of chestnuts was decresed gradually during the drying process. The chestnut peeling Process includes sorting, storage, drying, outer skin cutting, flame peeling, continuous frictional skin peeling, and inner skin cutting operation. The developed chestnut peeling system consists of outer skin cutter, flame peeler, continuous frictional skin peeler and inner skin cutter. The system can peel domestic chestnuts at 150$kg/hr$ with peeling rate of 78%.

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Development of the Altari Radish Pre-processing System for Kimchi Production(II) - Optimum Cutter Shape for Plane Peeling - (김치생산용 알타리무 전처리가공시스템 개발(II) - 평면형 삭피칼날의 최적형상 -)

  • Min Y. B.;Kim S. T.;Kang D. H.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.161-165
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    • 2005
  • In this study, peeling test of the Altari radish on kimchi pre-processing system for mechanization was performed with the longitudinal plane peeling type with wider cutting blade than that of the peeled chip's. To determine the optimum cutter shape to match this plane peeling type, the peeling tests depending on variable cutting speed, rake angle and blade angle using the blade with thickness as 2 m and width as 50mm were performed, and the patterns of the peeled chips and peeling resistances were investigated. As the result of the tests, the rake angle of the blade with clean peeled surface of the Altari radish was over $45^{\circ}$, and the blade angle and rake angle with the minimum peeling resistance was $20^{\circ}\;and\;60^{\circ}$, respectively. The optimum peeling conditions were; the peeling speed 0.2m/s, blade angle $20^{\circ}$ and the rake angle $60^{\circ}$, and the peeling resistance of each blade was 15 N.

Development of the Altari Radish Pre-processing System for Kimchi Production(III) - Development of the Peeling Device - (김치생산용 알타리무 전처리가공시스템 개발(III) - 삭피장치의 개발 -)

  • Min Y. B.;Kim S. T.;Chung T. S.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.166-171
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    • 2005
  • A prototype peeling device with rotating cutter blades was designed to peel altari radish skin. With the designed blades, the maximum peeling depth increased as the cutter clearance increased but the effect of the peeling speed was not significant. The optimal operating conditions for peeling was; the peeling speed was at 0.19m/s when peeled 2.5 blades/sec and the maximum peeling depth was 1.5mm, the minimum peeling depth was 0.5mm, and the leaf rotating speed was 12 rpm, respectively. In the peeling test fur the optimum operation conditions, with a auxiliary rolling device could adjust the rotational speed of the root uniformly, the altari radishes under 70mm diameter were peeled perfectly.

Development of a Garlic Peeling System Using High-Pressure Water Jets (IV) - Structure and performance of a full-scale system in operation - (습식 마늘박피 시스템 개발 (IV) - 상업용 시스템의 구조와 성능 -)

  • Bae Y. H.;Yang K. W.;Baik S. K.;Kim J.;Chang Y. C.;Lee S. H.
    • Journal of Biosystems Engineering
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    • v.30 no.1 s.108
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    • pp.25-31
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    • 2005
  • There are more than three hundred garlic peeling facilities in Korea and most of them use pressurized air for skin peeling operation. One of the major problems of using air for the peeling operation is the occurrence of excessive bruises on the flesh of peeled garlic which causes easy microbial contamination and shortening of the shelf lift. To reduce the occurrence of bruises during the peeling operation, a new type of garlic peeling system was developed which use pressurized water. In this system, high pressure water jets were used to separate garlic bulbs and to peel the skin of garlic cloves. Six commercial systems of this type had been developed and installed at several locations in Korea. The design and performance of the latest system according to three pressure levels were described in this paper. Peeling efficiency of the system was as high as $64.7\%$ in one cycle of peeling operation by three chambers installed in series. Incorporation of a sorting system based on machine vision and re-circulation of unpeeled and partially-peeled garlic enhanced peeling efficiency by additional $30\%$, resulting in total peeling efficiency of the final products of approximately $95\%$. Peeling capacity of the system was over 400 kg per hour.

Development of a Garlic Peeling System Using High-Pressure Water Jets (III) - Introduction of a microbial control system - (습식 마늘박피 시스템 개발 (III) - 미생물 제어 시스템의 도입 -)

  • Kim J.;Bae Y. H.
    • Journal of Biosystems Engineering
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    • v.30 no.1 s.108
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    • pp.17-24
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    • 2005
  • An efficient microbial control system was introduced into a garlic peeling system using pressurized water in order to improve the quality and the shelf-life of peeled garlic. High microbial density of the spoiled peeled garlic and the water used for peeling and washing indicated that an efficient microbial control system is necessary far the peeling system. Though Pseudomonas spp. and Penicillium spp. were closely related to the spoilage of peeled garlic, the spoilage of peeled garlic was thought to be caused mainly by nonspecific increase in microbial density. The shelf-life of the garlic peeled by pressurized water was longer than that of the garlic peeled by pressurized air, and the degree of damage had great effect on the shelf-life of peeled garlic. Ozonated water was effective in decreasing the microbial contamination and in increasing the shelf-life of peeled garlic. Based on the findings of the study, following improvements were made to the garlic peeling system using pressurized water; 1) the water circulation system was modified in order to completely separate the water for washing from the water for garlic peeling, 2) filtration and cooling equipments were introduced into the circulation system of the water for peeling, and 3) an ozone generator which could continuously supply ozonated water (dissolved ozone concentration of 0.4 ppm) was attached to the circulation system of the water for washing.

Study on Optimization of Flame Peeling System for Chestnut (II) - Optimization of Flame Peeling Process for Chestnut - (밤의 화염박피 시스템 최적화에 관한 연구(II) - 화염박피 공정의 최적화 -)

  • 김종훈;박재복;최창현;이충호
    • Journal of Biosystems Engineering
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    • v.29 no.1
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    • pp.53-58
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    • 2004
  • The purpose of this study was to evaluate an optimization model to determine the operation conditions of the chestnuts flame peeling system. The results of this study were summarized as follows. The optimization model was developed and evaluated to represent the flame peeling characteristics of the domestic chestnuts. When the heating depth was selected for various utilization of the peeled chestnuts, the model could determine the optimal conditions of the hardness of the chestnut shells, the flame temperature, and the flame time to get the maximum peeling ratio of the chestnut flame peeling system. When the heating depth was limited to 2.2 mm, the optimization model determined the proper operation conditions and the maximum peeling ratio such as 1594 g/$\textrm{mm}^2$ of the hardness of the chestnut shells, 780$^{\circ}C$ of the flame temperature, 29 second of the flame time, and 98.1 % of the peeling ratio.

Study on Optimization of Flame Peeling System for Chestnut(I) - Development of Simulation Model for Flame Peeling Characteristics - (밤의 화염박피 시스템 최적화에 관한 연구(I) - 국내산 밤의 화염박피 특성 예측모델 개발 -)

  • 김종훈;박재복;최창현;권기현
    • Journal of Biosystems Engineering
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    • v.29 no.1
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    • pp.45-52
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    • 2004
  • The chestnut is a well-blown and important forest product in Korea. The annual production of chestnut is about 95,000 tons and its cultivating area is 80,000 ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The purpose of this study was to develop a prediction model for flame peeling characteristics of domestic chestnuts, and to evaluate an optimization model to determine the operation conditions of the chestnut flame peeling system. The results of this study were summarized as follows. It was found that the flame peeling characteristics of domestic chestnuts were by the flame temperature, and the flame time. The peeling ratio and the heating depth were increased as the flame temperature and the flame time were increased. The peeling ratio and the heating depth were increased linearly when those were less than 85 % and 2 mm respectively. As the hardness of chestnut shell was decreased, the peeling ratio was increased. A simulation model was developed to predict the peeling ratio and the heating depth based on the hardness of the chestnut shell, the flame temperature, and the flame time of the peeling system. The model was evaluated by comparing the measurement and the prediction of the peeling ratios and heating depths, and showed the good relationship.

Development of a Garlic Peeling System Using High-Pressure Water Jets (I) - Peeling tests with high-pressure plunger pumps and flat-spray nozzles - (습식 마늘박피 시스템 개발 (I) - 고압 플런저 펌프와 부채꼴 분사노즐을 이용한 박피 실험 -)

  • 양규원;배영환;백성기
    • Journal of Biosystems Engineering
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    • v.29 no.3
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    • pp.217-224
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    • 2004
  • This research was conducted to test the feasibility of utilizing high-pressure water jets of over 1.0㎫ as a means of breaking and peeling garlic bulbs. High-pressure plunger pumps and flat-spray nozzles of varying orifice diameters and spray angles were utilized to supply water jets into a prototype peeling chamber made of transparent acrylic plates. Water jets were discharged from a total of six nozzles installed in such a way that three parallel nozzles face the other three. The cross-sectional area of the peeling chamber and the installation angle of the nozzles had critical effects on peeling performance. Small cross-sectional area was required so that total impact force of water jets on garlic could be increased. The optimum installation angles were around 4, 8, and 16$^{\circ}$ for the nozzles having 15, 40, and 65$^{\circ}$ spray angles, respectively. Best performance with 61.4% of completely-peeled garlics was obtained at a pressure of 1.94㎫ and a flow rate of 9.07 $\ell$/min for each nozzle. The peeling efficiency of the system was generally unsatisfactory due to the limited flow rate of the plunger pumps utilized. For better performance, it is recommended to increase flow rate while reducing operating pressure by utilizing other type of pumps.

A Seven Cases of Treating Atrophic Acne Scar with Subcision, Microneedle Therapy System and Herbal Peeling Therapy (절개침과 미세피부침, 약초필링을 이용한 위축성 여드름 흉터 치료 7례 임상보고)

  • Hyun-Seong Kim;Kyeong-Won Park;Yun-Jo Lee;Sang-Ok Choi;Ju-Young Jeong;Hyun-Jun An;Chung-Hee Lee;Chul-Hee Hong
    • The Journal of Korean Medicine Ophthalmology and Otolaryngology and Dermatology
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    • v.36 no.3
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    • pp.140-149
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    • 2023
  • Objectives : The purpose of this study is to present the effect of subcision, microneedle therapy system and herbal peeling therapy which is treatment of Korean medicine to atrophic acne scar patients. Methods : We administered subcision, microneedle therapy system and herbal peeling therapy to atrophic acne scar patients and tested the results by Qualitative Global Acne Scarring Grading System and Korean Acne Grading System as well. Results : After the treatment, all of the patients showed improvements in Qualitative Global Acne Scarring Grading System and Korean Acne Grading System as well. Qualitative Global Acne Scarring Grading System of patients changed from grade 2.71±0.71 to grade 1.14±0.86 along with the change of Korean Acne Grading System from grade 1.57±0.57 to grade 1.00±0.00. Conclusions : Subcision, microneedle therapy system and herbal peeling therapy may be effective in the treatment of moderate to severe acne scars, and could be applied in clinical practice.

Development of a Garlic Peeling System Using High-Pressure Water Jets (II) - Garlic peeling by cylindrical chamber with drilled nozzles - (습식 마늘박피 시스템 개발 (II) - 다수의 노즐이 배열된 원통형 챔버를 이용한 박피 실험)

  • 양규원;배영환;백성기
    • Journal of Biosystems Engineering
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    • v.29 no.3
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    • pp.225-232
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    • 2004
  • A new type of garlic peeling chamber has been developed which separates and peels garlic cloves using high-Pressure water Jets. The cylindrically-shaped chamber was fabricated with stainless steel plate and has a number of drilled holes, which function as solid-stream spray nozzles, on its interior wall. The chamber was divided into upper and lower section so that water can be applied at different pressures from each section. Three chambers of similar design were tested to evaluate their performances according to various pressure levels. The strongest correlation was observed between the pressure difference(lower-upper) and the proportion of unseparated and completely-peeled garlic cloves. Hanji-type garlic required higher or pressure difference to separate cloves from garlic bulbs than nanji-type garlic. On the other hand, protective leaves(skin) from the cloves were peeled more easily in case of hanji-type garlic. As a result of three consecutive peeling operations, the proportion of completely-peeled garlic cloves changed in the order of 80.1, 82.6, 84.1% in case of hanji-type, and 19.6, 29.1, 40.2% in case of nanji-type garlic.