• 폴리머
• /
• 제36권6호
• /
• pp.685-692
• /
• 2012

사출성형공정은 충전, 보압, 냉각, 이형 및 취출 순서로 이루어진다. 이러한 공정 중 보압단계에서 캐비티 내에 가장 큰 압력이 주어진다. 따라서 캐비티 내압은 보압전환 시점과 보압의 크기에 가장 크게 영향을 받는다. 캐비티의 큰 내압은 금형에 큰 응력을 집중시켜 금형을 손상시킬 우려가 있으므로 캐비티 내압을 관찰하고 조절하는 것은 매우 중요하다. 본 연구에서는 이론해석과 실험을 통하여 보압전환 시점과 보압의 크기에 따라 캐비티 내압을 분석하였다. 보압전환 시점이 늦어짐에 따라서 내압이 증가하였다. 또한 보압전환이 늦어지면서 충전시간이 길게 되어 전체적으로 압력을 받는 시간이 길어져 보압 이후 냉각이 끝난 후에도 잔여압력이 존재하였다. 캐비티 내의 압력은 보압크기가 커질수록 비례적으로 증가하는 경향을 보였다. 역시 보압의 크기가 클수록 냉각 후 잔여압력이 증가하였다. 결과적으로 보압전환 시점이 늦고 보압크기가 크면 캐비티 내에 높은 압력이 형성되고 냉각이 끝난 후에도 잔여압력이 존재함을 알 수 있었다. 실험과 해석을 비교해 보았을 때 전체적인 경향은 매우 유사하였으나 해석에서는 잔여압력을 예측하지 못하였다. 캐비티 내압 조절을 위해서는 보압조건의 설정이 중요하며 CAE 해석을 통하여 최적 조건 설정이 가능함을 알 수 있었다.

• Elastomers and Composites
• /
• 제52권4호
• /
• pp.309-316
• /
• 2017

In injection molding, the quality of an injection molded product varies greatly depending on the molding conditions. Many researche studies have been conducted on the quality analysis of molded parts according to the molding conditions such as injection pressure, injection temperature, and packing pressure. However, there have not been many studies on the V/P switchover timing. It is known that when a large pressure is applied to a cavity in the packing phase, the cavity pressure is most affected by the packing pressure. In addition, depending on the position (timing) of the packing pressure, it can have a direct influence on quality based on the shrinkage and dimensions of the molded parts. In this study, the change in pressure profile in the cavity according to the V/P switchover position is confirmed. A CAE analysis program (Moldflow) was used to simulate and analyze two models using the PC and PBT materials. In order to compare these results with the actual injection molding results, injection molding was performed for each V/P switchover position, and the correlation between simulation and experiment, especially for the shrinkage of molded parts, was evaluated.

• 대한기계학회논문집A
• /
• 제25권12호
• /
• pp.1926-1932
• /
• 2001

In this second part of the paper, the automatic mesh generation and remeshing algorithm using bubble packing method is applied to the nonlinear problem. The remeshing/refinement procedure is necessary in the large deformation process especially because the mesh distortion deteriorates the convergence and accuracy. To perform the nonliear analysis, the transfer of state variables such as displacement and strain is added to the algorithm of Part 1. The equilibrium equation based on total Lagrangian formulation and elasto-viscoplastic model is used. For the numerical experiment, the upsetting process including the contact constraint condition is analyzed by two refinement criteria. And from the result, it is addressed that the present algorithm can generate the refined meshes easily at the largely deformed area with high error.

• 환경위생공학
• /
• 제17권4호
• /
• pp.61-67
• /
• 2002

NIRS(Near infrared spectroscopy) scanning from 1300nm to 2400nm was appl ied for the DEHP(di-(2 ethylhexyl)phthalate) in PVC(polyvinyl chloride_packing material. All samples were devided into calibration group and validation group. As a result of conduction the multiple regression analysis on the correlation between the NIR spectrum data and chemical assay value obtained by the Korea Food Sanitation Act. The validation model for measuring the DEHP content had R of 0.997, SEC of 0.132, SEP of 0.176 by MLR and R of 0.996, SEC of 0.142, SEP of 0.198 by PLS and the detection limit was 0.1%. The obtained results indicate that the NIR procedure can potentially be used as a nondestructive analysis method for the purpose of rapid and simple measurement of DEHP in PVC packing material.

• 충청수학회지
• /
• 제19권4호
• /
• pp.357-364
• /
• 2006

We study Hausdorff and packing dimensions of subsets of a general coding space with a generalized ultra metric from a multifractal spectrum induced by a self-similar measure on a self-similar Cantor set using a function satisfying a H${\ddot{o}}$older condition.

• Korean Journal of Mathematics
• /
• 제12권1호
• /
• pp.1-5
• /
• 2004

We study Hausdorff and packing dimensions of subsets of a coding space with an ultra metric from a multifractal spectrum induced by a self-similar measure on a Cantor set using a function satisfying a H$\ddot{o}$lder condition.

• 한국통신학회논문지
• /
• 제23권6호
• /
• pp.1490-1495
• /
• 1998

콜 패킹은 회선교환방식을 사용하는 클로스형 다단 상호연결 네트워크에서 연결 요구에 대한 블럭킹확률을 상당히 감소시키는 라우팅기법으로써 인지되어 왔다. 본 논분에서는 처음으로 클로스 네트워크에 적용된 콜 패킹기법의 점대점 블럭킹 확률에 대한 일반적인 분석적 모델을 제안한다. 콜 패킹의 정도라는 새로운 변수를 도입함으로써, 제안된 모델은 콜 패킹기법 및 랜덤 라우팅기법을 사용할때의 호의 블럭킹확률을 정확하게 예측할 수 있다. 그 모델의 정확성은 다양한 크기의 네트워크와 트래픽 조건하에서 컴퓨터 시뮬레이션에 의해 입증된다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2008년도 춘계학술대회 논문집
• /
• pp.293-296
• /
• 2008

Injection molding operation consists of filling, packing, and cooling phase. The highest pressure is involved during the packing phase among the operation phases. Cavity pressure depends upon velocity to pressure switchover time and magnitude of packing pressure. The cavity pressure is directly related to stress concentration in the cavity of mold. Thus the observation and control of cavity pressure is very important to prevent mold cracking. In this study, cavity pressures were observed for operational conditions using the commercial CAE software, Moldflow. Operational conditions were velocity to pressure switchover time and packing pressure. Cavity pressures were also measured directly during injection molding. Simulation and experimental results showed good agreement.

• 마이크로전자및패키징학회지
• /
• 제11권1호
• /
• pp.43-47
• /
• 2004

We have been using Moisture Barrier Bags for dry packing of semiconductor packages to prevent moisture from absorbing during shipping. Moisture barrier bag material is required to be waterproof, vapor proof and offer superior ESD (Electro-static discharge) and EMI shielding. Also, the bag should be formed easily to the shape of products for vacuum packing while providing excellent puncture resistance and offer very low gas ＆ moisture permeation. There are some problems like pinholes and punctured bags after sealing and before the surface mount process. This failure may easily result in package pop corn crack during board mounting. The bags should be developed to meet the requirements of excellent electrical and physical properties by means of optimization of their raw material composition and their thickness. This study investigates the performance of moisture barrier bags by characterization of their mechanical endurance, tensile strength and through thermal analysis. By this study, we arrived at a robust material composition (polyester/Aluminate) for better packing.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2002년도 추계학술대회 논문집
• /
• pp.316-319
• /
• 2002

Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameters and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced strongly the shrinkage of injection molded part.