• Journal of the Korean Vacuum Society
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• v.17 no.1
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• pp.16-22
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• 2008

We studied plasma etching of polycarbonate in $O_2/SF_6$, $O_2/N_2$ and $O_2/CH_4$. A capacitively coupled plasma system was employed for the research. For patterning, we used a photolithography method with UV exposure after coating a photoresist on the polycarbonate. Main variables in the experiment were the mixing ratio of $O_2$ and other gases, and RF chuck power. Especially, we used only a mechanical pump for in order to operate the system. The chamber pressure was fixed at 100 mTorr. All of surface profilometry, atomic force microscopy and scanning electron microscopy were used for characterization of the etched polycarbonate samples. According to the results, $O_2/SF_6$ plasmas gave the higher etch rate of the polycarbonate than pure $O_2$ and $SF_6$ plasmas. For example, with maintaining 100W RF chuck power and 100 mTorr chamber pressure, 20 sccm $O_2$ plasma provided about $0.4{\mu}m$/min of polycarbonate etch rate and 20 sccm $SF_6$ produced only $0.2{\mu}m$/min. However, the mixed plasma of 60 % $O_2$ and 40 % $SF_6$ gas flow rate generated about $0.56{\mu}m$ with even low -DC bias induced compared to that of $O_2$. More addition of $SF_6$ to the mixture reduced etch of polycarbonate. The surface roughness of etched polycarbonate was roughed about 3 times worse measured by atomic force microscopy. However examination with scanning electron microscopy indicated that the surface was comparable to that of photoresist. Increase of RF chuck power raised -DC bias on the chuck and etch rate of polycarbonate almost linearly. The etch selectivity of polycarbonate to photoresist was about 1:1. The meaning of these results was that the simple capacitively coupled plasma system can be used to make a microstructure on polymer with $O_2/SF_6$ plasmas. This result can be applied to plasma processing of other polymers.

• Applied Chemistry for Engineering
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• v.17 no.2
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• pp.170-176
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• 2006

The hard coatings on the polycarbonate plate were performed with the object of substitution the glass in the car to the polycarbonate plate. In this research, (3-glycidoxypropyl)trimethoxysilane (GPTMS), (3-aminopropyl)triethoxysilane (APS), and diethylenetriamine (DETA) were used to prepare the coatings by a sol-gel process. The optimum conditions and formulation to achiere the excellent physical properties of the coating were determined. In the case of using GPTMS and DETA, the smooth coating which had the 2 H class in pencil hardness was formed. In the case of using GPTMS and APS, the coating which had the 2 H class in pencil hardness was also formed. And the coatings with GPTMS and DETA showed an excellent abrasion resistant.

• Korean Chemical Engineering Research
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• v.50 no.5
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• pp.766-771
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• 2012

PC (polycarbonate) is one of the widely used engineering plastics. Polycarbonate (PC) is traditionally produced by the reaction of phosgene and bisphenol-A. This phosgene process has the disadvantage as the high toxicity and corrosiveness of phosgene. The main point of focus to overcome the disadvantage of phosgene based process has been a route through dimethyl carbonate (DMC) to diphenyl carbonate (DPC). In this paper, for the DPC synthesis reaction using PBO as a catalyst, the effect of reaction temperature, reactant ratio, catalyst concentration on the reaction yield was investigated. A kinetic model for the DPC synthesis reaction was proposed and kinetic parameters for the proposed model was determined from batch reactor experiments. The predicted results by the proposed model were in good agreement with the experimental results.

• Korean Chemical Engineering Research
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• v.52 no.4
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• pp.451-458
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• 2014

Waterborne polyurethane dispersion (WPUD) was prepared from polycarbonate diol (PCD), isophorone diisocyanate (IPDI) and dimethylol propionic acid (DMPA) as starting materials. Then, waterborne acrylic polyurethane dispersion (AUD) was synthesized by reacting the WPUD with different types of acrylate monomers, such as methyl methacrylate (MMA), 2-hydroxyethyl methacrylate (HEMA) and butyl acrylate (BA). Subsequently, the AUD was mixed with multi-walled carbon nanotube (MWCNT) to yield a conductive coating solution, and the mixture was coated on the polycarbonate substrate. The pencil hardness, abrasion resistance and chemical resistance of the coating films from AUD were improved than those from WPUD, while the electrical conductivity of the coating films from AUD was decreased than that of WPUD. Also, the effect of acrylate types on the properties of coating films was investigated. The AUD obtained from HEMA showed the strongest pencil hardness, while the AUD obtained from MMA exhibited the strongest abrasion resistance, chemical resistance and electrical conductivity among several types of acrylate monomers.

• The Journal of Korean Academy of Prosthodontics
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• v.40 no.1
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• pp.42-52
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• 2002

The purpose of this study was to evaluate the bond strength of reline resin to pressure injection type thermoplastic denture base resin. The denture base resins used in this study were $Hi-polycarbonate^{(R)}$(High Dental Co., Japan), Acetal $dental^{(R)}$(Pressingdental s.r.1., Repubblica di San Marine) of thermoplastic resin and Acron $MC^{(R)}$(GC Dental Industrial Co., Japan) of heat cured resin. The reline resins used were Lucitone $199^{(R)}$(Dentsply international Inc., USA), Tokuso $rebase^{(R)}$(Tokuyama Corp., Japan), and $Lightdon-U^{(R)}$(Dreve-Dentamid-Gmbh, Germany). The reline resins are representative of heat-cured, self-cured, and light-cured resin respectively Bond strength was examined by use of a three-point transverse flexural strength test. The results were as follows 1. The bond strength of Lucitone 199 to Acron MC was the highest. 2. The bond strengths of Lucitone 199 and Tokuso rebase to Hi-polycarbonate resulted in a value of approximately one half that of Lucitone 199 to Acron MC and there were no significant differences between these and the bond strength of Tokuso rebase to Acron MC(p<0.05) 3. The bond strengths of reline resins to Acetal dental were lower than those of reline resins to Hi-polycarbonate. 4. For all base resins Lightdon-U showed lower bond strength than the other reline resins.

• Korean Chemical Engineering Research
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• v.51 no.1
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• pp.73-79
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• 2013

Waterborne polyurethane dispersion (WPUD) was synthesized from polycarbonate diol (PCD), isophorone diisocyanate (IPDI) and dimethylol propionic acid (DMPA) as starting materials. Then, waterborne acrylic polyurethane dispersion (AUD) was synthesized by reacting the WPUD with an acrylate monomer, methyl methacrylate (MMA). Subsequently, the AUD was mixed with multi-walled carbon nanotube (MWCNT) to yield a conductive coating solution, and the mixture was coated on the polycarbonate substrate. With increasing the amount of MMA in the AUD, the pencil hardness, abrasion resistance and chemical resistance of the coating films were improved, but the electrical conductivity of the coating films was decreased. On the other hand, the pencil hardness, abrasion resistance and chemical resistance of coating films were decreased, but the electrical conductivity was enhanced with increasing the amount of MWCNT in the conductive coating solutions.

• Polymer(Korea)
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• v.39 no.2
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• pp.235-239
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• 2015

In this work, we evaluated catalytic activity of LiOH, $Cu(acac)_2$ and n-butyltin hydroxide oxide hydrate in the early stage of the melt transesterification of isosorbide and bisphenol A as diol monomers and diphenylcarbonate for the melt polymerizaiton of polycarbonate. $Cu(acac)_2$ proved to be the most active catalyst for homopolymerization process, while the catalytic activity of LiOH was higher than the others in case of melt copolymerization depending on the catalytic mechanism and chemical structure of catalyst. We suggested that evaluation of catalytic activity can be used for selection of catalyst system in bio-based copolymerization of polycarbonate.

• KEPCO Journal on Electric Power and Energy
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• v.2 no.2
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• pp.187-192
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• 2016

Chemical utilization of $CO_2$ is recognized as the technology for the reduction of greenhouse gas as well as the use of carbon to resources. Although various chemicals are commercially produced, the innovative development is still necessary to utilize large quantity of $CO_2$. In this report, the current status of technology to preserve -CO-O- linkage into the molecules was introduced, particularly for the synthesis of dimethyl carbonate (DMC) and polyols, which are raw materials of polycarbonate and polyurethane, respectively. RIST developed the novel process for the DMC production via urea methanolysis and the new catalytic system for polyol synthesis. Because of high contents of $CO_2$ in both chemicals, it is expected that they are able to contribute for the reduction of greenhouse gas.

• Korean Chemical Engineering Research
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• v.46 no.1
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• pp.164-169
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• 2008

In this study, the facilitated transport membranes, poly (ether ether)ketone (SPEEK)-Ag salts layers on top of polycarbonate supports membrane, were prepared and tested for the separation of propylene/propane. SPEEK was synthesised using PEEK and $H_2SO_4$. Experiments were porformed at room temperature and feed pressures up to 30 psig. The SPEEK-Ag salt membranes showed good selectivity for propane over propylene. With increasing the concentration of SPEEK in MeOH, 5~20 wt%, the thickness of SPEEK membrane on the polycarbonate increased. The selectivity and permeance of SPEKK-Ag membrane for propylene/propane were changed by membrane thickness and concentration of Ag salts.

• Korean Chemical Engineering Research
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• v.45 no.4
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• pp.335-339
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• 2007

In order to overcome the problem of poor hardness of transparent polycarbonate (PC) sheets, organic-inorganic hybrid hard coating solutions, which show a high refractive index above 1.58, were made by the sol-gel method. These hybrid coating solutions were obtained from mixture of titanium tetraisopropoxide (TTIP), and (3-glycidoxypropyl)trimethoxysilane (GPTMS). The PC sheets were spin-coated, and cured at $120^{\circ}C$ for 2 hr. Change of refractive index in the range of 1.53-1.61 was obtained by varying the GPTMS content. The refractive index of the coated film decreased with increasing the GPTMS content, while the pencil hardness of the coated film was found to increase with increasing the GPTMS content.