• Title/Summary/Keyword: POLYCARBONATE

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Effect of NCO/OH Ratio and Chain Extender Content on Properties of Polycarbonate Diol-based Waterborne Polyurethane

  • Kim, Eun-jin;Kwon, Yong Rok;Chang, Young-Wook;Kim, Dong Hyun
    • Elastomers and Composites
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    • v.57 no.1
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    • pp.13-19
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    • 2022
  • Polycarbonate diol-based waterborne polyurethane (WPU) was prepared by prepolymer mixing process. The prepolymer mixture contained the polycarbonate diol, isophorone diisocyanate (IPDI), dimethylol propionic acid, triethylamine, and ethylenediamine (EDA). The NCO/OH ratio in the prepolymer was adjusted by controlling the molar ratio of IPDI, and its effects on the properties of WPU were studied. The structure of WPU was characterized by fourier transform infrared spectroscopy. The average particle size increased and viscosity decreased with increasing NCO/OH ratio and EDA content in WPU. The reduced phase separation between soft and hard segments increased glass transition temperature. The reduction in the thermal decomposition temperature could be attributed to the low bond energy of urethane and urea groups, which constituted the hard segment. Additionally, the polyurethane chain mobility was restricted, elongation decreased, and tensile strength increased. The hydrogen bond between the hard segments formed a dense structure that hindered water absorption.

Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of [3-(methacryloyloxy)propyl]trimethoxysilane (폴리카보네이트 판 위에 [3-(methacryloyloxy)propyl]trimethoxysilane의 졸-겔 반응을 이용한 하드 코팅)

  • Ji, Young Jon;Shin, Young Jae;Shin, Yeon Rok;Kim, Ju Youn;Yoon, Yeo Seong;Shin, Jae Sup
    • Journal of Adhesion and Interface
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    • v.7 no.1
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    • pp.10-15
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    • 2006
  • The hard coatings on the polycarbonate plate were performed with the object of substitution the glass in the car to the polycarbonate plate. In this research, [3-(methacryloyloxy)propyl]trimethoxysilane were used to prepare the coatings by sol-gel process. Butanol was used as a solvent, HCl was used as a catalyst, and AIBN was used as an initiator. Polycarbonate plate was pretreated with PMMA, and final heating of the coating was done at $130^{\circ}C$ for 6 h. Pencil hardness of the coating was 2 H, abrasion resistance and adhesion of the coating were excellent.

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Fracture strength of tie wings in a newly-developed polycarbonate bracket (국산 폴리카보네이트 브라켓 윙의 파절 강도에 관한 연구)

  • Sun, Min-Kyu;Lee, Ki-Heon;Hwang, Hyeon-Shik
    • The korean journal of orthodontics
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    • v.37 no.3 s.122
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    • pp.204-211
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    • 2007
  • Objective: With an increasing demand for esthetic orthodontic appliances, the interest in polycarbonate brackets has also increased. However, polycarbonate bracket wings are prone to fracture. The purpose of this study was to evaluate the clinical usefulness of a newly-developed polycarbonate bracket by measuring the fracture strength of bracket tie wings. Methods: Alice (K.M. Daicom, Seoul, Korea) and Spirit MB (Ormco, Glendora, CA, USA) brackets were used as an experimental and control bracket respectively. Each bracket group was divided into halves. One half was untreated and the other half was treated with 2,000 times of thermocycling between $5^{\circ}C\;and\;55^{\circ}C$. The fracture strength of the wing was measured by a universal testing machine. Results: Alice bracket wings showed significantly higher strength than Spirit MB bracket wings in both untreated and thermocycled bracket cases. Conclusion: Alice brackets may be used clinically in terms of the strength of bracket wings.

Depolymerization of Polycarbonate Using Glycolysis/Methanolysis Hybrid Process (폴리카보네이트의 글리콜첨가분해/메탄올첨가분해 복합 해중합)

  • Kim, D.P.;Kim, B.K.;Cho, Y.M.;Kim, B.S.;Han, M.
    • Clean Technology
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    • v.13 no.4
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    • pp.251-256
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    • 2007
  • Several studies regarding depolymerization of polycarbonate waste to get the essential monomer, bisphenol A, have been reported in recent years. However, those methods have some environmental safety problems of using highly toxic organic solvents as well as product separation problem due to the use of alkali catalyst. In this study, we proposed the combination of glycolysis and methanolysis to depolymerize the polycarbonate waste. Glycolysis reaction reached at the reaction equilibrium after about 180 minat 473.15K and dissolution of the polycarbonate was found to be a rate controlling step of the reaction. The yield of BPA was improved with the aid of combination of glycolysis and methanolysis. The methanolysis was carried out at a temperature range of $303.15K{\sim}363.15K$ and MeOH/PC molar ratio $0.5{\sim}3$. The yield of BPA had a maximum at 1.0 MeOH/PC molar ratio and increased with the reaction temperature.

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Hard Coatings on Polycarbonate Plate by Sol-Gel Process (폴리카보네이트 판 위에 졸-겔 과정을 이용한 하드 코팅)

  • Ji, Young Jon;Kim, Hae Young;Yoon, Yeo Seong;Lee, Seung Woo;Shin, Jae Sup
    • Journal of Adhesion and Interface
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    • v.6 no.3
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    • pp.10-18
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    • 2005
  • The hard coatings on the polycarbonate plate were performed with the object of substitution the glass in the car to the polycarbonate plate. In this research, tetraethyl orthosilicate (TEOS), methyltriethoxysilane (MTES) were used to prepare the coatings by sol-gel process. The optimum conditions and formulation to get the excellent physical properties were determined. The pretreatment condition of polycarbonate plate, the mole ratio of TEOS and MTES, selection of the solvent, the aging time, the amount of acid catalyst, and the number of folds of coating were characterized. Pretreatment with poly(methyl methacrylate) was very effective to increase the adhesion strength. The smooth coating which got the 2 H class in pencil hardness was formed in this research by sol-gel process.

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Preparation of Waterborne Polyurethanes Containing Polycarbonate Component and Their Applications to the Impregnation Finishing for Artificial Leathers (폴리카보네이트 성분을 포함하는 수분산 폴리우레탄의 제조와 인공피혁 함침가공에의 응용)

  • Lee, Kyoung-Woo;Ko, Jae-Hoon;Shim, Jae-Yun;Kim, Young-Ho
    • Polymer(Korea)
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    • v.33 no.2
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    • pp.175-182
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    • 2009
  • Waterborne polyurethanes (WPUs) based on isophorone diisocyanate and mixed polyols of poly(tetramethylene glycol) (PTMG)/polycarbonate diol (PCD) were synthesized. The variation of mechanical and dyeing properties and alkali resistance of the WPU films were analyzed according to the polycarbonate (PC) content. The tensile strength of the films increased and the elongation at break decreased with the PC content in the WPU film. The incorporation of PC component in the WPU film did not affect the alkaline hydrolysis behavior. The synthesized WPU solutions were used as impregnating resins for the production of PET artificial leathers. The prepared WPU resins showed the good color fastness to washing, rubbing, and light of the artificial leather fabrics. The improvement of the properties became greater with the PC content in the WPU resin.

Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of (3-glycidoxypropyl)trimethoxysilane and Colloidal Silica (폴리카보네이트 판 위에 (3-glycidoxypropyl)trimethoxysilane과 Colloidal Silica의 졸-겔 반응을 이용한 하드 코팅)

  • Kim, Ju Youn;Oh, Mee Hye;Yoon, Yeo Seong;Shin, Jae Sup
    • Journal of Adhesion and Interface
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    • v.8 no.2
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    • pp.1-8
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    • 2007
  • The hard coatings on the polycarbonate plate were performed with the object of substitution the glass in the car to the polycarbonate plate. In this research, (3-glycidoxypropyl)trimethoxysilane (GPTMS), colloidal silica (CS), and (3-aminopropyl)triethoxysilane (APS) were used to prepare the coatings by sol-gel process. The optimum conditions and formulation to get the excellent physical properties of the coating were determined. GPTMS and CS were hydrolyzed in ethanol, and then APS was added in this solution. Using these solution the hard coating were applied to the polycarbonate plate. The smooth coating which got the 2 H class in pencil hardness was formed. And this coating showed excellent abrasion resistant and adhesion property.

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Design of Repetitive Impact Tester and Mechanical Properties of Plastic Due to Cyclic Impacts (반복 충격장치 설계 및 반복충격에 의한 플라스틱 재료특성 연구)

  • Lee, Joon-Hyun;Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of Power System Engineering
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    • v.21 no.5
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    • pp.29-34
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    • 2017
  • Many household appliances, including vacuum cleaners, are being subjected to various of impact damages, and made of plastic. However, researches on the damage of appliances materials by repetitive impacts have been rarely conducted. the mechanical stress exerted upon impact-modified polycarbonate (PC) has a great influence not only on the quality of the product but also on the life span. The purpose of this research was to quantify the effects of repetitive impact on the polycarbonate. Second, it was to design the repetitive impact tester for controlling the impact energy. The mechanical properties of tensile strength, yielding stress and strain on the specimens subjected to cyclic impacts were discussed. Tensile strength was sharply declined at the beginning of the impact cycles, while the strain gradually decreased during impact cycles.

Polycarbonate Track-Etched Membrane Micromachining by Ultrafast Pulse Laser (극초단 레이저를 이용한 PC-TEMs 초정밀 가공에 대한 연구)

  • Choi, Hae-Woon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.24-30
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    • 2011
  • PC-TEMs (Polycarbonate Track-Etched membranes) were micro-drilled for biomedical applications by ultrafast pulsed laser. The ablation and damage characteristics were studied on PE-TEMs by assuming porous thin membranes. The experiments were conducted in the range of 2.02 $J/cm^2$ and 8.07$J/cm^2$. The ablation threshold and damage threshold were found to be 2.56$J/cm^2$ and 1.14$J/cm^2$, respectively. While a conical shaped drilled holes was made in lower fluence region, straight shaped holes were drilled in higher fluence region. Nanoholes made the membrane as porous material and ablation characteristics for both bulk and thin film membranes were compared.

Transesterification and Compatibilization in the Blends of Bisphenol-A Polycarbonate and Poly(trimethylene terephthalate)

  • Na Sang-Kuwon;Kong Byeong-Gi;Choi Changyong;Jang Mi-Kyeong;Nah Jae-Woon;Kim Jung-Gyu;Jo Byung-Wook
    • Macromolecular Research
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    • v.13 no.2
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    • pp.88-95
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    • 2005
  • Melt blending of Bisphenol A polycarbonate (PC) and poly(trimethylene terephthalate) (PTT) was carried out over the entire composition range. The mixing time was varied up to 90 min. The resulting samples were analyzed by FT-IR, DSC, XRD, DMTA, $^{1}H NMR$, and SEM. The process of transesterification between the two polymers and their resulting compatibilization were observed. The behaviors of the PTT-rich and PC-rich blends were different and an equilibrium was found to exist. Peculiar behavior, which was different from that of the PTT-rich and PC-rich blends, was exhibited by the 50/50 (PTT/PC) blend.