• 제목/요약/키워드: PLASMA SURFACE TREATMENT

검색결과 990건 처리시간 0.032초

상압 플라즈마 표면처리와 형태학적 조절에 의한 에폭시/폴리아미드/MPD 반응성 블렌드의 접착력 향상 (Improvement in Adhesion Properties of Epoxy/Polyamide/MPD Reactive Blends by means of AP Plasma Treatment and Morphological Tuning)

  • 송현우;강학수;김원호;스테판말지;김병민;최영선
    • 폴리머
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    • 제33권4호
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    • pp.284-289
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    • 2009
  • 본 연구에서는 에폭시(DGEBA)/폴리아미드/MPD 반응성 블렌드의 폴리아미드 함량에 따른 블렌드계의 형태학적 특징 및 기계적 물성에 대해 고찰하였다. 본 블렌드계의 경화거동은 DSC, 기계적 강도는 UTM, 형태학적 특징 변화는 SEM을 사용하여 관찰하였다. 에폭시와의 상용성이 우수한 폴리아미드를 선택하여 0$\sim$30 phr까지 함량을 조절 하였으며, 경화 반응을 위해 $170^{\circ}C$의 온도에서 30분간 유지하였다. 에폭시/폴리아미드/MPD 블렌드계에서 폴리아미드의 함량에 따른 경화 반응에서는 시작 온도와 최대 발열 온도가 큰 변화를 보이지 않았다. 이것은 에폭시와의 상용성이 우수한 폴리아미드에 의해 경화 반응이 거의 방해받지 않았음을 보여 준다. 대체적으로 상용성이 우수한 폴리아미드 분산상의 크기는 100-300 nm로써 매우 작았으며, 폴리아미드 함량이 20 phr일 때 폴리아미드 분산상의 경계면 구분이 어려워지고 co-continuous한 분산상이 관찰되었다. 상압 플라즈마 표면처리에 따라 표면 자유 에너지의 증가에 의해 접착력에서 약 20%의 향상 효과를 보였으며, 폴리아미드의 함량이 20 phr일 때 co-continuous한 분산상에 의해 약 50%의 접착력 향상 효과가 있었다. 이것은 시편의 표면처리와 블렌드계의 형태학적 조절을 동시에 고려하면서 구조용 접착제에서 강인성을 확보함과 동시에 우수한 접착력 향상을 기대할 수 있음을 보여 준다.

양극산화처리를 통한 다공성 임플랜트 표면의 표면거칠기 증대에 대한 연구 (STUDY ON THE ENHANCING MICRO-ROUGHNESS OF POROUS SURFACED DENIAL IMPLANT THROUGH ANODIZATION)

  • 윤태호;송광엽
    • 대한치과보철학회지
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    • 제44권5호
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    • pp.617-627
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    • 2006
  • Statement of problem: HA has been used as a coating material on Ti implants to improve osteoconductivity. However. it is difficult to form uniform HA coatings on implants with complex surface geometries using a plasma spraying technique. Purpose : To determine if Ti6Al4V sintered porous-surfaced implants coated with HA sol-gel coated and hydrothermal treated would accelerate osseointegration. Materials and Methods : Porous implants which were made by electric discharge were used in this study. Implants were anodized and hydrothermal treatment or HA sol-gel coating was performed. Hydrothermal treatment was conducted by high pressure steam at $300^{\circ}C$ for 2 hours using a autoclave. To make a HA sol, triethyl phosphite and calcium nitrate were diluted and dissolved in anhydrous ethanol and mixed. Then anodized implant were spin-coated with the prepared HA sols and heat treated. Samples were soaked in the Hanks solution with pH 7.4 at $37^{\circ}C$ for 6 weeks. The microstructure of the specimens was observed with a scanning electron microscope (SEM), and the composition of the surface layer was analyzed with an energy dispersive spectroscope (EDS). Results : The scanning electron micrographs of HA sol-gel coated and hydrothermal treated surface did not show any significant change in the size or shape of the pores. After immersion in Hanks' solution the precipitated HA crystals covered macro- and micro-pores The precipitated Ca and P increased in Hanks' solution that surface treatment caused increased activity. Conclusion : This study shows that sol-gel coated HA and hydrothermal treatment significantly enhance the rate of HA formation due to the altered surface chemistry.

실리콘 함유 DLC 박막의 마찰마모 시험에 의한 물리적 특성 및 화학적 결합 구조 변화 고찰 (A Study of a Changing of Physical and Chemical Intra-structure on Si-DLC Film during Tribological Test)

  • 김상권;이재훈;김성완
    • 열처리공학회지
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    • 제24권3호
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    • pp.127-132
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    • 2011
  • The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

PDMS 기판상에 금속층의 안정적 증착 및 패터닝 (The stable e-beam deposition of metal layer and patterning on the PDMS substrate)

  • 백주열;권구한;이상훈
    • 센서학회지
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    • 제14권6호
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    • pp.423-429
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    • 2005
  • In this paper, we proposed the fabrication process of the stable e-beam evaporation and the patterning of metals layer on the polydimethylsiloxane (PDMS) substrate. The metal layer was deposited under the various deposition rate, and its effect to the electrical and mechanical properties (e.g.: adhesion-strength of metal layer) was investigated. The influence of surface roughness to the adhesion-strength was also examined via the tape test. Here, we varied the roughness by changing the reactive ion etching (RIE) duration. The electrode patterning was performed through the conventional photolithography and chemical etching process after e-beam deposition of $200{\AA}$ Ti and $1000{\AA}$ Au. As a result, the adhesion strength of metal layer on the PDMS surface was greatly improved by the oxygen plasma treatment. The e-beam evaporation on the PDMS surface is known to create the wavy topography. Here, we found that such wavy patterns do not effect to the electrical and mechanical properties. In conclusion, the metal patterns with minimum $20{\mu}m$ line width was produced well via the our fabrication process, and its electrical conductance was almost similar to the that of metal patterns on the silicon or glass substrates.

조직공학용 세포담체 제작을 위한 플라즈마-표면개질이 포함된 바이오프린팅 시스템 (A 3D bioprinting system and plasma-surface modification to fabricate tissue engineering scaffolds)

  • 김근형
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.3-23
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    • 2017
  • The achievement of tissue engineering can be highly depending on the capability to generate complicated, cell seeded three dimensional (3D) micro/nano-structures. So, various fabrication techniques that can be used to precisely design the architecture and topography of scaffolding materials will signify a key aspect of multi-functional tissue engineering. Previous methods for obtaining scaffolds based on top-down are often not satisfactory to produce complex micro/nano-structures due to the lack of control on scaffold architecture, porosity, and cellular interactions. However, a bioprinting method can be used to design sophisticated 3D tissue scaffolds that can be engineered to mimic the tissue architecture using computer aided approach. Also, in recent, the method has been modified and optimized to fabricate scaffolds using various natural biopolymers (collagen, alginate, and chitosan etc.). Variation of the topological structure and polymer concentration allowed tailoring the physical and biological properties of the scaffolds. In this presentation, the 3D bioprinting supplemented with a newly designed plasma treatment for attaining highly bioactive and functional scaffolds for tissue engineering applications will be introduced. Moreover, various in vivo and in vitro results will show that the fabricated scaffolds can carry out their structural and biological functionality.

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PEO를 이용한 알루미늄 합금의 표면처리 방법 및 특성 평가 (Properties of Surface Treatment for Aluminum Alloy by Plasma Electrolytic Oxidation)

  • 진연호;정우철;최진주;양재교
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2018년도 춘계학술대회 논문집
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    • pp.70.1-70.1
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    • 2018
  • 자동차를 포함한 수송기기, 전기 및 전자산업에 있어 경량화, 소형화, 고성능화와 함께 에너지 및 원가절감을 위한 노력이 활발하게 이루어지고 있다. 알루미늄은 신소재 및 고효율 제조공정 개발을 위한 합금설계기술, 용해/주조 기술, 가공기술, 열처리 기술, 시험평가 기술, 시뮬레이션 기술에 대한 전방위적인 연구가 진행되고 있다. 최근 프리미엄 자동차 시장에 고강도 알루미늄을 이용한 휠 시장이 폭발적으로 증가하고 있다. 2010년 전세계 자동차 휠 시장 규모는 56조원으로 알루미늄 휠 시장 규모는 약 19조원으로 점차 증가하고 있으며, CO2 배출 및 연비 증가에 대한 시대적 요구에 의해 수송기기의 경량화 및 주행 성능 향상으로 알루미늄 휠 시장 규모는 해마다 증가하고 있다. 7xxx 계열의 알루미늄 합금을 이용해 PEO (Plasma Electrolytic Oxidation) 혹은 MAO (Micro Arc Oxidation)를 이용해 표면처리를 수행하였다. 표면처리는 Silicate, Vanadate 및 Phosphate 등의 전해액을 선택적으로 사용하였으며, AC 200 ~ 500 V의 전압 조건 범위에서 CV 모드로 전류를 인가하였다. 형성된 표면 산화층은 산화막 두께 분석, 내마모 특성 평가, 염수분무 평가, 전기화학 평가(Potentiodynamic Polarization) 등을 통해 표면 산화층 분석을 진행하였다.

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플라즈마 전해 산화법에 의한 Al-1050 표면상의 산화막 제조에 미치는 전기적 변수의 영향 (Influence of the Electrical Parameters on the Fabrication of Oxide Layers on the Surface of Al-1050 by a Plasma Electrolytic Process)

  • 남경수;송정환;임대영
    • 한국세라믹학회지
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    • 제49권6호
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    • pp.498-504
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    • 2012
  • Oxide layers were prepared by an environmentally friendly plasma electrolytic oxidation (PEO) process on an Al-1050 substrate. The electrolyte for PEO was an alkali-based solution with $Na_2SiO_3$ (8 g/L) and NaOH (3 g/L). The influence of the electrical parameters on the phase composition, microstructure and properties of the oxide layers formed by PEO were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The voltage-time responses were recorded during various PEO processes. The oxides are composed of two layers and are mainly made of ${\alpha}$-alumina, ${\gamma}$-alumina and mullite phases. The proportion of each phase depends on various electrical parameters. It was found that the surface of the oxides produced at a higher current density and Ia/Ic ratio shows a more homogeneous morphology than those produced with the electrical parameters of a lower current density and lower Ia/Ic ratio. Also, the oxide layers formed at a higher current density and higher Ia/Ic ratio show high micro-hardness levels.

유가증권 인쇄용 금속 볼록판의 내구성 향상에 관한 연구 (Durability Improvement of Metal Convex Printing Plate for Securities Printing)

  • 이혁원;강영립;김병현
    • 한국인쇄학회지
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    • 제29권3호
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    • pp.133-142
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    • 2011
  • We produce a photosensitive convex plate to research a Nickel metal relief printing plate using galvanic process. A Method for preparing DLC convex plate that is metalized on Nickel metal relief printing plate using CVD(Chemical Vapor Deposition) process and $N_2DLC$-convex plate that is DLC metalized thin film layer of $N_2$ plasma surface treatment are comprised. DLC thin film layers on Nickel surface are fragile. The results of the research indicate that the coefficient of friction on DLC metalized thin film layer is relatively low than Nickel surface and the durability of Nickel surface coated DLC metalized thin film layer is superior to Nickel surface. A relative evaluation of three form plate wetting properties using varnish liquid-drop plate indicates superior printing aptitudes for $N_2DLC$, DLC, Nichel plate order as above.

Double treated mixed acidic solution texture for crystalline silicon solar cells

  • Kim, S.C.;Kim, S.Y.;Yi, J.S.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.323-323
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    • 2010
  • Saw damage of crystalline silicon wafer is unavoidable factor. Usually, alkali treatment for removing the damage has been carried out as the saw damage removal (SDR) process for priming the alkali texture. It usually takes lots of time and energy to remove the sawed damages for solar grade crystalline silicon wafers We implemented two different mixed acidic solution treatments to obtain the improved surface structure of silicon wafer without much sacrifice of the silicon wafer thickness. At the first step, the silicon wafer was dipped into the mixed acidic solution of $HF:HNO_3$=1:2 ration for polished surface and at the second step, it was dipped into the diluted mixed acidic solution of $HF:HNO_3:H_2O$=7:3:10 ratio for porous structure. This double treatment to the silicon wafer brought lower reflectance (25% to 6%) and longer carrier lifetime ($0.15\;{\mu}s$ to $0.39\;{\mu}s$) comparing to the bare poly-crystalline silicon wafer. With optimizing the concentration ratio and the dilution ratio, we can not only effectively substitute the time consuming process of SDR to some extent but also skip plasma enhanced chemical vapor deposition (PECVD) process. Moreover, to conduct alkali texture for pyramidal structure on silicon wafer surface, we can use only nitric acid rich solution of the mixed acidic solution treatment instead of implementing SDR.

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기판의 코로나 표면처리에 의한 탄소 나노튜브 투명전극의 물성 향상 (Improvement of Transparent Electrodes Based on Carbon Nanotubes Via Corona Treatment on Substrate Surface)

  • 한상훈;김부종;박진석
    • 반도체디스플레이기술학회지
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    • 제13권1호
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    • pp.7-12
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    • 2014
  • In this study, we investigate the effects of corona-discharge pre-treatment on the properties of carbon nanotubes (CNTs) which are used as flexible transparent electrodes. The CNTs are deposited on PET (polyethylene terephthalate) substrates using a spray coating method. Prior to the deposition of CNTs, the PET substrates are corona-treated by varying the feeding directions of the PET substrate and the numbers of treatments. The variations in the surface morphologies and roughnesses of the PET substrates due to corona-treatment are characterized via atomic force microscopy (AFM). Dynamic contact angles (DCAs) of the corona-treated PET substrates are measured and analyzed as functions of the treatment conditions. Also, the sheet resistances and visible-range transmittances of the CNTs deposited on PET substrates are measured before and after bending test. The experimental results obtained in this study provide strong evidences that the adhesive forces between CNTs and PET substrates can be substantially enhanced by corona-discharge pretreatment.