• Title/Summary/Keyword: Over bending

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EXPERIMENTAL STUDY ON PROBABILITY OF STRENGTH FOR EPOXY ADHESIVE-BONDED METALS

  • Seo, Do-Won;Lim, Jae-Kyoo;Jeon, Yang-Bae;Yoon, Ho-Cheol
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.688-693
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    • 2002
  • Adhesive bonding is becoming one of the popular joining techniques in metal industries, since it has some advantages over other techniques such as welding and diffusion bonding, e.g., any dissimilar metals are easily adhesive-bonded together. In this study, the experiments were carried out in order to provide the statistical data with strength evaluation methods: tension, shear and four-point bending tests for thermoplastic epoxy resin based adhesive-bonded metal joints. We should certificate on the probability of the adhesive strength that has the tendency of brittle fracture, the adhesive bonding strength between metals with thermoplastic adhesive has the best probability at four-point bending test. The strength testing method that has higher probability is four-point bending test, shear test and tensile test in order.

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Development of Prediction Model for Sidewall Curl in Sheet Metal Forming(I)-Analytical Model (박판성형시 컬 예측모델 개발(I)-해석적 모델)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.432-437
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation (박판성형시 컬 예측모델 개발(II)-실험적 검증)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.438-442
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

Structural Characteristics of Damaged Offshore Tubular Members

  • Cho, Sang-Rai;Kwon, Jong-Sig;Kwak, Dong-Il
    • Journal of Ocean Engineering and Technology
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    • v.24 no.4
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    • pp.1-7
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    • 2010
  • Over the past few decades various experimental and theoretical investigations have been performed on offshore tubular members with regard to damage resistance and residual strength. Analysis of damaged tubular members requires a three-dimensional shell analysis for accurate results. Even though various commercial packages are available for this purpose, a beam-column analysis is preferred for offshore structural designs. In this paper, empirical equations are provided for a more accurate beam-column analysis of damaged tubes including the relationships between the lateral denting load and the depth of the dent, the rate of dent deepening due to increasing curvature and the longitudinal variation in the dent depth of damaged tubes. A design equation to predict the ultimate bending capacities of damaged offshore tubular members is also presented.

Higher Order Quadrilateral Plate Bending Finite Element (고차(高次) 판(板) 사각형(四角形) 유한요소(有限要素))

  • Shin, Young Shik;Shin, Hyun Mook;Kim, Myung Chul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.2
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    • pp.25-32
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    • 1988
  • A formulation of an isoparametric quadrilateral higher-order plate bending finite element is presented. The 8-noded 28-d.o.f. plate element has been degenerated from the three-dimensional continuum by introducing the plate assumptions and considering higher-order in-plane displacement profile. The element characteristics have been derived by the Galerkin's weighted residual method and computed by using the selective reduced integration technique to avoid shear-locking phenomenon. Several numerical examples are given to demonstrate the accuracy and versatility of the proposed quadrilateral higher-order plate bending element over the other existing plate finite elements in both static and dynamic analyses.

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Development of the Sub Gear for the Scissors Gear System for Automobile Engines

  • Nakazawa, Katsuhito;Nagata, Toshihiko;Motooka, Naoki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.756-757
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    • 2006
  • P/M enables the economical production of components for many kinds of gears. Functionally, the sub gear requires high tooth accuracy and bending fatigue strength. The whole tooth profile was sized after sintering to satisfy the gear tooth accuracy specification. The part was redesigned to reduce machining requirements. The required bending fatigue strength was achieved through appropriate material choice and induction of compressive residual stress by shotpeening after carburizing. The P/M sub gear replaced a forged steel gear, satisfied performance requirements, expanded the use of P/M applications and provided over 30% cost reduction.

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An Experimental Study on Mechanical Properties of Ductile Concrete with the Kinds of Aggregate (골재종류에 따른 고인성 콘크리트의 역학적 특성에 관한 실험적 연구)

  • Han Byung-chan;Yang Il-seung;Park Wan-shin;Lim Seung-chan;Morii Naoharu;Youn Hyun-do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.61-64
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    • 2005
  • Concrete is one of the principal materials for the structure and it is widely used all over the world, but it shows extremely brittle failure under bending and tensile load. Recently to improve such a poor property, Ductile Fiber Reinforced Cementitious Composites (DFRCC) have been developed, and it are defined by an ultimate strength higher than their first cracking strength and the formation of multiple cracking during the inelastic deformation process. This paper is to estimate experimentally the mechanical properties of ductile concrete with the kinds of used fine and coarse aggregate for purpose of development of high ductile concrete mixing coarse aggregate. As the results, ductile concrete mixed coarse aggregate showed the displacement-hardening behavior under bending load similar to DFRCC, and its compressive and bending performance varied according to the kinds of used coarse aggregate.

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A semi-analytical FE method for the 3D bending analysis of nonhomogeneous orthotropic toroidal shells

  • Wu, Chih-Ping;Li, En
    • Steel and Composite Structures
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    • v.39 no.3
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    • pp.291-306
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    • 2021
  • Based on Reissner's mixed variational theorem (RMVT), the authors develop a semi-analytical finite element (FE) method for a three-dimensional (3D) bending analysis of nonhomogeneous orthotropic, complete and incomplete toroidal shells subjected to uniformly-distributed loads. In this formulation, the toroidal shell is divided into several finite annular prisms (FAPs) with quadrilateral cross-sections, where trigonometric functions and serendipity polynomials are used to interpolate the circumferential direction and meridian-radial surface variations in the primary field variables of each individual prism, respectively. The material properties of the toroidal shell are considered to be nonhomogeneous orthotropic over the meridianradial surface, such that homogeneous isotropic toroidal shells, laminated cross-ply toroidal shells, and single- and bi-directional functionally graded toroidal shells can be included as special cases in this work. Implementation of the current FAP methods shows that their solutions converge rapidly, and the convergent FAP solutions closely agree with the 3D elasticity solutions available in the literature.

Pre-contoured reconstruction plate fabricated via three-dimensional printed bending support

  • Song, In-Seok;Ryu, Jae-Jun;Choi, Young-Jun;Lee, Ui-Lyong
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
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    • v.47 no.3
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    • pp.233-236
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    • 2021
  • A mandibular continuity defect can be repaired using either a prosthetic device or autogenous bone. A titanium reconstruction plate can be used with a localized or vascularized flap over the defect of the mandible. Unfortunately, the plate may fail due to plate exposure, screw loosening, fracture, or infection, and will need to be removed. Plate exposure though the skin or mucosa is one of the main reasons for failure. In the present work, the authors introduced a lingually positioned reconstruction plate fabricated via three-dimensional printed bending support. This custom reconstruction plate can avoid plate re-exposure as well as reduce surgical errors and operation time.

Numerical and Experimental Study for Improvement of Formability in Flexible Forming Process (가변성형공정에서 성형성 향상을 위한 해석 및 실험적 연구)

  • Heo, S.C.;Seo, Y.H.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.21 no.7
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    • pp.432-440
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    • 2012
  • In this article, the design of the flexible forming process considering die shape compensation using an iterative over-bending method based on numerical simulation was conducted. In this method, the springback shape obtained from the final step of the first forming simulation is compared with the desired objective shape, and a shape error is calculated as a vector norm with three-dimensional coordinates. The error vector is inversely added to the objective surface to compensate both the upper and lower flexible die configurations. The flexible die shapes are recalculated and the punch arrays are adjusted according to the over-bent forming surface. These iterative procedures are repeated until the shape error variation converges to a small value. In addition, experimental verification was conducted using a 2000-kN flexible forming apparatus for thick plates. Finally, the configuration of the prototype obtained from the experiment was compared with the numerical simulation results, which had springback compensation. It is confirmed that the proposed method for compensating for the forming error could be used in the design of flexible forming of thick-curved plates.