• Title/Summary/Keyword: Orthogonal Array Method

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A Study on the Correlation between Frequency Components and Sound Quality of a Vacuum Cleaner using the Orthogonal Array (직교배열표를 이용한 진공 청소기의 음질과 주파수 특성의 상관 관계에 관한 연구)

  • Lim Do-Hyeong;Jeong Hyuk;Ih Jeong-Guon
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.295-298
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    • 2000
  • 제품의 음질 특성과 관련된 주요 주파수 대역을 파악하기 위해 본 연구에서는 청소기 소리의 주파수 대역을 음성인식에 중요한 주파수 대역인 4개의 대역으로 나누고, 각 대역 성분을 직교배열표에 따라 가감한 16개의 소리를 만들었다 만들어진 소리에 대해 10명을 대상으로 4가지의 표현어로 Semantic Differential Method(SDM)로 주관적 평가를 하여, 청소기음의 주파수 특성과의 상관관계를 살펴보았다. 불쾌한 느낌과 관련이 깊은 주파수 대역은 고주파수 대역이었으며, 성능이 좋은 느낌을 주기 위해서는 저주파수 대역을 증가시키는 것 이 효과적이었다.

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Design of Automobile Subframe for Applying Welded Blanks Hydroforming (용접 판재 유압 성형을 적용한 승용차용 서브프레임 설계)

  • Park Y. B.;Kim H. Y.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.35-43
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    • 2001
  • As the demands for lightweight construction and precision grow, there is an increasing interest on hydroforming technology. This paper deals with designing automobile subframe for applying welded blanks hydroforming. In applying welded blanks hydroforming to automobile subframe, it is a serious problem that blanks wrinkle in deformed shape. To suppress wrinklings in blanks, the sections of the die where blanks wrinkled is modified. In addition to this, it is intended that the sum of thickness variation about wrinkling regions be minimized. For this purpose, parameters for influencing formability are selected and evaluated using orthogonal array. Among these parameters, parameters having a major effect on formability are selected again. Using CCD(central composite design) with the selected parameters, response surface is build up and optimal design is performed.

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A Case study to Improve the Quality of Industrial Products cising An Experimental Design (공업제품(工業製品)의 질적(質的) 향상(向上)을 위(爲)한 실험계획(實驗計劃)의 응용사례(應用事例))

  • Kim, Yu-Song;Lee, Myeong-Ju
    • Journal of Korean Institute of Industrial Engineers
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    • v.7 no.2
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    • pp.55-59
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    • 1981
  • An Application of Experimental Designs to Improve the quality of Industrial product : optimization Methodology of statistical model. The primary object of this paper is to aid scientists and Engineers, in applying response surface procedures to obtain operating conditions for many technical fields, particularly for industrial manufacturing processes. The problem considered in this paper is to select technically and scientifically some important factors affecting the quality of products through the experimental design and analysis of response surface. Even though the mathematical model is unknown these statistical analysis can be applicable to control the quality of industrial products and to determine optimum operating conditions for many technical fields, particularly, for industrial manufacturing processes. This paper proposes a method to obtain the optimum operating condition, and how to find the condition by using table of orthogonal array experiments, and optimization methodology of statistical model.

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Optimization of Sheet Metal Forming Process Using Mahalanobis Taguchi System (마하라노비스 다구찌(Mahalanobis Taguchi) 시스템을 이용한 박판 성형 공정의 최적화)

  • Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.95-102
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    • 2016
  • Wrinkle, spring-back, and fracture are major defects frequently found in the sheet metal forming process, and the reduction of such defects is difficult as they are affected by uncontrollable factors, such as variations in properties of the incoming material and process parameters. Without any countermeasures against these issues, attempts to reduce defects through optimal design methods often lead to failure. In this research, a new multi-attribute robust design methodology, based on the Mahalanobis Taguchi System (MTS), is presented for reducing the possibilities of wrinkle, spring-back, and fracture. MTS performs experimentation, based on the orthogonal array under various noise conditions, uses the SN ratio of the Mahalanobis distance as a performance metric. The proposed method is illustrated through a robust design of the sheet metal forming process of a cross member of automotive body.

A Basic Study of the European Offset Characteristics of Electric Vehicle (전기자동차의 유럽 OFFSET 충돌 특성 기초 연구)

  • 조용범;신효철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.111-122
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    • 2002
  • European offset impact analysis of an electric vehicle was done using the robust design method. Section properties of some of the vehicle structure components which influence the european offset impact characteristics were chosen as the main factors fur the design. Eight factors were considered for the analysis: one with two level and seven with three level combinations comprising the L$\_$18/(2$^1$$\times$3$\^$7/) orthogonal array. It is shown that the sensitivities of the factors and the best combination of the factors can be obtained. One of the noteworthy results is that the design with the lower stiffness of the front components of engine room than the rear components can absorb more crash energy. Also it is shown that there exist interactions between some of factors considered.

Optimization of Nd:YAG laser welding parameters for sealing the small Ti tube ends (소형 티타늄 튜브 끝의 밀봉용접을 위한 Nd:YAG 레이저 용접조건의 최적화)

  • Lee Hyeong Geun;Han Hyeon Su;Son Gwang Jae;Hong Sun Bok
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.73-75
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    • 2004
  • The purpose of this study is to optimize Nd:YAG laser welding parameters to seaz a Rf source into a Ti micro capsule. Ti tube ends can be sealed as some length of ぉbe end is melted and coalesced. The exact control of the melted length is the most important to get sound sealing. The Nozzle type, tube rotating speed, tilt angle, focal position, pumping voltage, pulse frequency and pulse width were selected as the Nd:YAG laser welding Parameters. These Parameters were optimized by the Taguchi experimental method using 115 orthogonal array. Appearance and cross section of the seated tube ends were examined by SEM.

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Optimization of High Strength Steel Springback for Autobody through Parametric Analysis (파라메터 분석을 통한 차체용 고강도 강판의 스프링백 최적화)

  • Jeon, Tae-Bo;Kim, Hyung-Jong
    • Journal of Korean Society for Quality Management
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    • v.36 no.4
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    • pp.29-36
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    • 2008
  • 최근 자동차 경량화를 위한 부단한 노력이 진행되고 있다. 이 목적에서, HSS (high strength steel)는 전통적인 연강 (mild steel)의 대안으로 널리 사용되고 있다. 본 연구의 목적은 판금의 형단조에 있어서의 공구와 공정설계를 위하여 HSS의 스프링백(springback)을 정확히 예측하기 위한 성공적인 방법론을 추구하고자 함이다. 연구를 위하여 먼저 스프링백의 개념과 그의 측정치들을 설명했으며 U-draw bending 시험을 수행하였다. 시험 결과 및 선정된 파라메터들 중심의 수행평가기준에 근거하여, 주어진 파라메터 조합들을 중심으로 유한요소 해석을 수행하였다. 직교배열을 통하여 스프링백에 대한 인자 효과들을 포괄적으로 분석하였으며 최적 인자 조합들을 도출하였다. 이 과정에서 직교배열상의 한 조합 전체의 데이터가 가용하지 않는 문제가 수반되었으며, 반복적으로 signal-to-noise 비(ratio)를 개선해가는 기법을 적용하여 해결하였다.

Optimal Design of Injection Molding Process using the Mahalanobis Taguchi System (Mahalanobis Taguchi System을 이용한 사출 공정의 최적설계)

  • Kim, Kyung-Mo;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.1-8
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    • 2017
  • Warpage is a major defect frequently found in the injection molding process, and the reduction of warpage is a very challenging problem because of the uncontrollable factors, such as variations in the process parameters. Without any countermeasure against these noises, attempts to reduce the defects often lead to failure. In this research, a new robust design methodology, based on the Mahalanobis Taguchi System (MTS) to reduce warpage, is presented. The MTS performs the orthogonal array experiments and uses the signal-to-noise (SN) ratio of the Mahalanobis distance as a performance metric. The validity of the proposed method is illustrated through an optimal design of the injection molding process of a CPU base plate.

Foramtion and Characterization of SiO$_2$ films made by Remote Plasma Enhanced Chemical vapour Deposition (Remote PECVD (RPECVD) SiO$_2$ 막의 형성 및 특성)

  • 유병곤;구진근;임창완;김광호
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1994.11a
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    • pp.171-174
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    • 1994
  • The drive towards ultra-large-scale integrated circuits a continuous intermetal dielectric films for multi layer interconection. Optimum condition of remote plasma enhanced chemical vapour deposition(RPECVD) was achieved by orthogonal array method. Chracteristics of SiO$_2$ films deposited by using remote PECVD with N$_2$O gas were investigated. Etching rate of SiO$_2$ films in P-echant was about 6[A/s] that was the same as the thermal oxide. The films a showed high breakdown voltage of 7(MV/cm) and a resistivity of Bx10$\^$13/[$\Omega$cm] at 7(MV/cm). The interface Trap density of SiO$_2$ has been shown excel lent properties of 5x10$\^$10/[/$\textrm{cm}^2$eV]. It was observed that the dielectric constant dropped to a value of 4. 29 for 150 [W] RF power.

Application of Analysis of Response Surface and Experimental Designs ; Optimization Methodology of Statistical Model (반응표면(反應表面) 분석(分析)을 위한 실험계획(實驗計劃)과 그 응용(鷹用) 통계적(統計的) 모형(模型)의 최적화수법론(最適化手法論)을 중심으로)

  • Lee, Myeong-Ju
    • Journal of Korean Society for Quality Management
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    • v.7 no.2
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    • pp.22-28
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    • 1979
  • The problem considered in this paper is to select the vital factor effect to the product quality through the experimental design and analysis of response surface, so as to control the quality improvement of industrial product. In this time, even through the mathematical model is unknown it could be applicable to control the quality of industrial products and to determine optimum operating condition for many technical fields, particulary, for industrial manufacturing process. When a set of data is available from an experimental design, it is often of interest 1:0 fit polynominal repression model in independent variables (eg, time, temperature, pressure, etc) the optimize the response variable (eg. yield, strength etc). This paper proposes a method known to obtain the optimum operating condition, and how to find the condition by using table of orthogonal array experiments, and optimization methodology of statistical model. A criterion can be applied determining to optimum operating conditions in manufacturing industry and improving the fit of response surface which may be used for prediction of responses and quality control of industrial products.

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