• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1763-1768
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• 2003

Current trend of design technologies shows engineers to objectify or automate the given decision-making process. The numerical optimization is an example of such technologies. However, in numerical optimization, the uncertainties are uncontrollable to efficiently objectify or automate the process. To better manage these uncertainties, Taguchi method, reliability-based optimization and robust optimization are being used. Based on the independence axiom of axiomatic design theory that illustrates the relationship between desired specifications and design parameters, the designs can be classified into three types: uncoupled, decoupled and coupled. To best approach the target performance with the maximum robustness is one of the main functional requirements of a mechanical system. Most engineering designs are pertaining to either coupled or decoupled ones, but these designs cannot currently accomplish a real robustness thus a trade-off between performance and robustness has to be made. In this research, the game theory will be applied to optimize the trade-off.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.2
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• pp.60-65
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• 2012

This paper deals with an CAE analysis and optimization of injection molding for a mobile phone cover. Two design goals are established in the optimization; one is to switch over the feed system from cold runner to hot runner for the purpose of reducing material costs, and the other is to minimize the warpage in order to improve product quality. By the full-factorial experiments for design parameters, we showed that the cold runner design could be changed to the hot runner design by replacing the current resin with a new resin of higher fluidity. In addition, we could significantly reduce the warpage of the cover product under the hot runner system by optimizing packing pressure and packing time.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.7 s.172
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• pp.177-184
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• 2005

Recently, the engineering designer of injection mould has become more and more dependent on the CAE. In the design factors of injection mould, the shrinkage rate should be considered as one of the important performances to produce the reliable products. therefore the shrinkage rate can be mostly calculated by the MoldFlow and Pro-engineering. in the design process. However it is not easy to predict the shrinkage rate of a plastic injection mold in its design process because the analysis can take minutes to hours, the high computational costs of performing the analysis limit their use in design optimization. In this study, the surrogate models, DACE model, based on the Kriging in order to optimize the shrinkage rate of electric microwave oven window is used in lieu of the original models, facilitating design optimization.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.249-254
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• 2000

The contact forces between die components for the drawing of large size automotive panels introduce elastic deflections of the die components. Due to the deflections, the gap between blank holder and die varies locally resulting in nonuniform material flow. Such a nonuniform die gap usually requires correcting operation, so called die spotting, which is time consuming trial and error process. To reduce the die spotting time, the optimization of the blank holder bending deflection is needed. In this paper, we implemented an analysis procedure to predict the blank holder deflection. The analysis procedure and design of experiments techniques are applied to the optimization of balance block heights. The optimization results can be used as guidelines in actual die spotting process.

• Proceedings of the Korean Nuclear Society Conference
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• 1997.10a
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• pp.475-480
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• 1997

In order to conduct the effective integration of computer-aided conceptual design for integrated nuclear power reactor, not only is a smooth information flow required, but also decision making fur both conceptual design and construction process design must be synthesized. In addition to the aboves, the relations between the one step and another step and the methodologies to optimize the decision variables are verified, in this paper especially, that is, scaling laws and scaling criteria. In the respect with the running of the system, the integrated optimization process is proposed in which decisions concerning both conceptual design are simultaneously made. According to the proposed reactor types and power levels, an integrated optimization problems are formulated. This optimization is expressed as a multi-objective optimization problem. The algorithm for solving the problem is also presented. The proposed method is applied to designing a integrated sub-critical reactors.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.10
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• pp.2211-2218
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• 2002

In this study, an optimal design study has been made to determine dimensions of die and multi stress rings for extrusion process. For this purpose, a thermo-rigid-viscoplastic finite element program, CAMPform, was used fur forming analysis of extrusion process and a developed elastic finite element program fur elastic stress analysis of the die set including stress rings. And an optimization program, DOT, was employed for the optimization analysis. From this investigation, it was found out that the amount of shrink fitting incurred by the order of assembly of the die set should be taken into account for optimization when the multi stress rings are used in practice. In addition, it is construed that the proposed design method can be beneficial fur improving the tool life of cold extrusion die set.

• Journal of Applied Reliability
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• v.18 no.2
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• pp.173-183
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• 2018

Purpose: It is critical to design a set of experiments in Test and Evaluation Process for a weapon system. Because there is no sufficient resources in real-world, one must choose a subset of experiments which is considered to be more important. Methods: We introduce an optimization model for choosing the subset of experiments by considering a priority of experimental variable and level and restrictions of resources. We describe in detail how we construct objective function and constraints which must be a right realization of our logic and assumption. Conclusion: Since our optimization model turns out to be computationally difficult to solve, we introduce an algorithm for reducing the size of problem. Various computational results follows.

• Structural Engineering and Mechanics
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• v.55 no.6
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• pp.1157-1176
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• 2015

This study presents optimizing structural topology patterns using regularization of Heaviside function. The present method needs not filtering process to typical SIMP method. Using the penalty formulation of the SIMP approach, a topology optimization problem is formulated in co-operation, i.e., couple-signals, with design variable values of discrete elements and a regularized Heaviside step function. The regularization of discontinuous material distributions is a key scheme in order to improve the numerical problems of material topology optimization with 0 (void)-1 (solid) solutions. The weak forms of an equilibrium equation are expressed using a coupled regularized Heaviside function to evaluate sensitivity analysis. Numerical results show that the incorporation of the regularized Heaviside function and the SIMP leads to convergent solutions. This method is tested using several examples of a linear elastostatic structure. It demonstrates that improved optimal solutions can be obtained without the additional use of sensitivity filtering to improve the discontinuous 0-1 solutions, which have generally been used in material topology optimization problems.

• Honam Mathematical Journal
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• v.44 no.3
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• pp.461-472
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• 2022

In optimization theory, hypo-convergence is considered as an effective tool by providing the convergence of supremum values under some conditions. This feature makes it different from other types of convergence. Therefore, we have defined the hypo-convergence of a sequence of fuzzy sets due to the increasing interest in fuzzy set theory in recent years. After giving a theoretical framework, we deal with the optimization process by using a sequential characterization of hypo-convergence of sequence of fuzzy sets. Since the maximization process in optimization theory is beyond the presence of hypo-convergence, we give some conditions to satisfy the convergence of supremum values. Furthermore, we show how sequence of fuzzy sets and fuzzy numbers differ in the convergence of the supremum values.

• Journal of the Semiconductor & Display Technology
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• v.22 no.2
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• pp.56-63
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• 2023

This paper presents a method using finite element analysis and topology optimization to address the issue of overdesign in pressure-explosion proof enclosure doors for semiconductor manufacturing processes. The design conducted in this paper focuses on the pattern design of the enclosure door and its fixation components. The process consists of a solid-filled model, a topology optimization model, and a post-processing model. By applying environmental conditions to each model and comparing the maximum displacement, maximum equivalent stress, and weight values, it was confirmed that a reduction of about 13% in weight is achievable.