• Title/Summary/Keyword: Optimization process

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Information Visualization for the Manufacturing Process Optimization Based on Design of Experiment and Data Analysis (실험계획법과 데이터 분석 기반의 제조공정 최적화를 위한 정보 시각화)

  • Kim, Jae Chun;Jin, Seon A;Park, Young Hee;Noh, Seong Yeo;Lee, Hyun Dong
    • KIPS Transactions on Software and Data Engineering
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    • v.4 no.9
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    • pp.393-402
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    • 2015
  • Data visualization technology helps people easily understand various data and its analysis result, so usefulness of it is expected in the real industrial manufacturing sites. The large amount of data which is occurred at the manufacturing sites is able to fulfill very important roll to improve the manufacturing process. In this paper, we propose an information visualization for the manufacturing process optimization based on design of experimental and data analysis. The manufacturing process may be improved and be reduced cause of faulty by providing the easy-process analysis to understand the operation site through the information visualization of data analysis result.

Stress-Based Springback Reduction of an AHSS Front Side Member (고강도강 프런트 사이드멤버의 응력분포 최적화를 통한 스프링백 저감)

  • Song J.H.;Kim S.H.;Park S.H.;Huh H.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.295-303
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    • 2006
  • Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation The optimization method adopts the response surface method in order to seek for the optimum condition of process parameters such as the blank holding force and the draw-bead force. The present scheme is applied to design of the variable blank holding force in an U-draw bending process and the application is further extend ε d to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

An Analytical Methodology for Evaluating Radiological Protection Alternatives Using Analytical Hierarchy Process (계층화 의사결정법을 이용한 방사선방호선택 대안결정에 관한 해석적 방법론)

  • Sa, Sang-Duk;Narita, Masakuni
    • Journal of Radiation Protection and Research
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    • v.19 no.2
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    • pp.99-107
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    • 1994
  • This study aims to introduce a prescriptive methodology to comprehensively support the analysis of decision process by the use of Saaty's Analytical Hierarchy Process for the optimization of radiation protection. The analytical Hierarchy Process for the optimization of radiation protection. The analytical process for the problem of selecting options among given protection alternatives is illustrated with the data of the uranium mine example in ICRP Publ. 55. This technique, unlike other conventional selection method, is considered to provide a useful tool for the protection manager with respect to its ease of use and simplification in the choice of optimal alternative associated with radiological protection.

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Experimental Analysis and Optimization of Experimental Analysis and Optimization of $CF_4/O_2$ Plasma Etching Process Plasma Etching Process (실험계획법에 의한 $CF_4/O_2$ 플라즈마 에칭공정의 최적화에 관한 연구)

  • Choi, Man-Sung;Kim, Kwang-Sun
    • Journal of the Semiconductor & Display Technology
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    • v.8 no.4
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    • pp.1-5
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    • 2009
  • This investigation is applied Taguchi method and the analysis of variance(ANOVA) to the reactive ion etching(RIE) characteristics of $SiO_2$ film coated on a wafer with Experimental Analysis and Optimization of $CF_4/O_2$ Plasma Etching Process mixture. Plans of experiments via nine experimental runs are based on the orthogonal arrays. A $L_9$ orthogonal array was selected with factors and three levels. The three factors included etching time, RF power, gas mixture ratio. The etching rate of the film were measured as a function of those factors. In this study, the etching thickness mean and uniformity of thickness of the RIE are adopted as the quality targets of the RIE etching process. The partial factorial design of the Taguchi method provides an economical and systematic method for determining the applicable process parameters. The RIE are found to be the most significant factors in both the thickness mean and the uniformity of thickness for a RIE etching process.

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Shape Optimization to Minimize The Response Time of Direct-acting Solenoid Valve

  • Shin, Yujeong;Lee, Seunghwan;Choi, Changhwan;Kim, Jinho
    • Journal of Magnetics
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    • v.20 no.2
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    • pp.193-200
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    • 2015
  • Direct-acting solenoid valves are used in the automotive industry due to their simple structure and quick response in controlling the flow of fluid. We performed an optimization study of response time in order to improve the dynamic performance of a direct-acting solenoid valve. For the optimal design process, we used the commercial optimization software PIAnO, which provides various tools for efficient optimization including design of experiments (DOE), approximation techniques, and a design optimization algorithm. 35 sampling points of computational experiments are performed to find the optimum values of the design variables. In all cases, ANSYS Maxwell electromagnetic analysis software was used to model the electromagnetic dynamics. An approximate model generated from the electromagnetic analysis was estimated and used for the optimization. The best optimization model was selected using the verified approximation model called the Kriging model, and an optimization algorithm called the progressive quadratic response surface method (PQRSM).

Optimization of spatial truss towers based on Rao algorithms

  • Grzywinski, Maksym
    • Structural Engineering and Mechanics
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    • v.81 no.3
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    • pp.367-378
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    • 2022
  • In this study, combined size and shape optimization of spatial truss tower structures are presented by using new optimization algorithms named Rao-1, and Rao-2. The nodal displacements, allowable stress and buckling for compressive members are taken into account as structural constraints for truss towers. The discrete and continuous design variables are used as design variables for size and shape optimization. To show the efficiency of the proposed optimization algorithm, 25-bar, and 39-bar 3D truss towers are solved for combined size and shape optimization. The 72-bar, and 160-bar 3D truss towers are solved only by size optimization. The optimal results obtained from this study are compared to those given in the literature to illustrate the efficiency and robustness of the proposed algorithm. The structural analysis and the optimization process are coded in MATLAB programming.

Design and Optimization of Prestressed Precast Double-tee Beams (프리스트레스트 프리캐스트 더블 티형보의 최적설계)

  • 유승룡;민창식
    • Journal of the Korea Concrete Institute
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    • v.11 no.6
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    • pp.57-67
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    • 1999
  • Optimization scheme is presented for the design of precast prestressed double-tee beams used as slabs in the parking or market structures. The objective considered is defined by a function that minimizes the hight of the double-tee beam, including the prefabricated element and the concrete topping poured in a second phase. The Sequential Quadratic Programming method is adopted to solve the problem. As an example 12 double-tee beams are designed with the design loads of the current design code of our country. The results from optimization process show that at least 29cm less in overall height than that designed by PCI design handbook. The section determined from the optimization process was refined for practical considerations. A MathCad 7.0 Pro Spreadsheet was prepared to verify all ACI requirements for flexure, shear and deflections. Flexural tests are performed on four full-scale 12.5m prototype models and show that all the specimens are fully comply the flexural strength requirements as specified by ACI 318-95. The present optimization scheme can be used for wider application of the design of precast prestressed double-tee beams with different materials and configurations particularly for in a large scale or for important designs.

A Study of New Evolutionary Approach for Multiobjective Optimization (다목적함수 최적화를 위한 새로운 진화적 방법 연구)

  • Shim, Mun-Bo;Suh, Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.987-992
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    • 2002
  • In an attempt to solve multiobjective optimization problems, many traditional methods scalarize the objective vector into a single objective. In those cases, the obtained solution is highly sensitive to the weight vector used in the scalarization process and demands the user to have knowledge about the underlying problem. Moreover, in solving multiobjective problems, designers may be interested in a set of Pareto-optimal points, instead of a single point. In this paper, pareto-based Continuous Evolutionary Algorithms for Multiobjective Optimization problems having continuous search space are introduced. This algorithm is based on Continuous Evolutionary Algorithms to solve single objective optimization problems with a continuous function and continuous search space efficiently. For multiobjective optimization, a progressive reproduction operator and a niche-formation method fur fitness sharing and a storing process for elitism are implemented in the algorithm. The operator and the niche formulation allow the solution set to be distributed widely over the Pareto-optimal tradeoff surface. Finally, the validity of this method has been demonstrated through a numerical example.

Optimal Design of Medical Bed Head Consol Considering the Strength Condition (의료용 베드 헤드 콘솔의 강도조건을 고려한 최적 설계)

  • Byon, Sung-Kwang;Choi, Ha-Young;Lee, Bong-Gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.8-14
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    • 2016
  • Medical bed head consoles (BHC) are generally used to increase the efficiency of medical equipment and speed the medical treatment response time. The BHC design has been consistently improved including a movable shelf unit that is embedded to mount stably medical instruments on the lower part of the main console. The cost of a BHC can be reduced through design optimization to limit the overall weight. However, as the size of a head console might decrease due to design optimization, the BHC deflection could be increased. In this study, multi-objective optimal design was adopted to consider this BHC design problem. In order to reduce the cost of optimization planning, an approximate model was applied for the design optimization. In the context of approximate optimization, we used the response surface method and non-dominant sorting genetic algorithm developed from various fields. Multi-objective optimal solutions were also compared with a single objective optimal design.

Optimization of a Nuclear Fuel Spacer Grid Spring Using Homology (호몰로지 설계를 이용한 원자로 핵연료봉 지지격자 스프링의 최적설계)

  • Lee Jae-Jun;Song Ki-Nam;Park Gyung-Jin
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.828-835
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    • 2006
  • Spacer grid springs support the fuel rods in a nuclear fuel system. The spacer grid is a part of a fuel assembly. Since a spring has repeated contacts with the fuel rod, fretting wear occurs on the surface of the spring. Design is usually performed to reduce the wear. The conceptual design process for the spring is defined by using the Independence of axiomatic design and the design is carried out based on the direction that the design matrix indicates. For detailed design an optimization problem is formulated. In optimization, homologous design is employed to reduce fretting wear. The deformation of a structure is called homologous if a given geometrical relationship holds for a given number of structural points before, during, and after the deformation. In this case, the deformed shape of the spring should be the same as that of the fuel rod. 1bis condition is transformed to a function and considered as a constraint in the optimization process. The objective function is minimizing the maximum stress to allow a local plastic deformation. Optimization results show that the contact occurs in a wide range. Also, the results are verified by nonlinear finite element analysis.

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