• Title/Summary/Keyword: Optimal process condition

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Effect of Process Parameters on Cylindrical Open Die Forging (FEM을 이용한 원형 자유단조의 공정인자 영향에 관한 연구)

  • 최성기;김원태;천명식;문영훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.221-224
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    • 2003
  • In the open die forging process, it is difficult to optimize process parameters such as die shape, initial ingot size, feeding pitch, rotation angle and other process parameters in the operational environments. Therefore in this study, 3D finite element analysis has been performed to obtain optimal process condition for open die forging process. FEM analyses at various feeding pitches and rotation angles provide process conditions to make round bar having precise dimensional accuracy.

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Hierarchical optimal control of decentralized discrete-time system for process automation (분산 이산시간 시스템의 공정 자동화를 위한 계층적 최적제어)

  • 김현기;전기준
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.209-213
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    • 1987
  • This paper presents decentralized discrete-time system which is optimized by hierarchical control for process automation via the extended interaction balance method. This proposed method can control general matrix which input matrix is not block diagonalization. Also, this paper shows convergence condition of proposed method.

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Control of an stochastic nonlinear system by the method of dynamic programming

  • Choi, Wan-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.156-161
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    • 1994
  • In this paper, we consider an optimal control problem of a nonlinear stochastic system. Dynamic programming approach is employed for the formulation of a stochastic optimal control problem. As an optimality condition, dynamic programming equation so called the Bellman equation is obtained, which seldom yields an analytical solution, even very difficult to solve numerically. We obtain the numerical solution of the Bellman equation using an algorithm based on the finite difference approximation and the contraction mapping method. Optimal controls are constructed through the solution process of the Bellman equation. We also construct a test case in order to investigate the actual performance of the algorithm.

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Evaluation and Optimization of Machining Process Considering Environmental Effects (환경영향을 고려한 절삭공정의 평가 및 최적화)

  • 장윤상
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.209-219
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    • 2000
  • A method is developed to evaluate machining process and to determine the optimal machining conditions considering the environmental effects. The method Is based on the evaluation attributes from the general LCA programs and the analysis technique of AHP from HHS. To assist the analysis. the mass models of cutting energy, tools, and fluids are developed. The models may be used for both quantitative prediction of the uses and disposed masses of materials and optimization of the machining conditions. The algorithm with the mass models is applied to the milling process planning. The process to survey the environmental data, calculate the used mass, and evaluate the alternatives is demonstrated. This demonstration illustrates the of the change of process conditions of the decision making.

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Determination of the Optimal Process Mean and Upper Limit with considering the rpm(rate per minute) (rpm 변화를 고려한 최적의 공정 평균과 상한 규격의 결정)

  • 송우복;안광일;김성집
    • Journal of Korean Society for Quality Management
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    • v.26 no.1
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    • pp.61-73
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    • 1998
  • The quality control literature contains a substantial number of articles concerned with how to optimally choose control limits in order to minimize production cost. The purpose of the this study is to determine the economic setting for the process mean of an industrial process. In this study it is assumed that the lower control limit is set by government regulations and the u, pp.r limit and process mean are chosen based on economic considerations. Much research has been conducted on this problem under the condition of the fixed rpm(rate per minute). However a variance can be increased in proportion to the level of rpm and the increase of the variance can change the optimal process mean. Therefore, it is desirable to determine both the process mean and the level of rpm simultaneously. In this paper, a mathematical model is presented which considers the u, pp.r limit and the rpm as variables.

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A Study of Optimum Growth Rate on Large Scale Ingot CCz (Continuous Czochralski) Growth Process for Increasing a Productivity (생산성 증대를 위한 대구경 잉곳 연속 성장 초크랄스키 공정 최적 속도 연구)

  • Lee, Yu-Ri;Roh, Ji-Won;Jung, Jae Hak
    • Korean Chemical Engineering Research
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    • v.54 no.6
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    • pp.775-780
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    • 2016
  • Recently, photovoltaic industry needs a new design of Czochralski (Cz) process for higher productivity with reasonable energy consumption as well as solar cell's efficiency. If the process uses the large size reactor for increasing productivity, it is possible to produce a 12-inch, rather than the 8-inch. Also the continuous czochralski process method can be maximized to increase productivity. In this study, it was designed to improve the yield value of ingot with optimal condition which reduce consumption of electrical power. It has increased the productivity of the 12-inch ingot process condition by using CFD simulation. I have found optimal growth rate, by comparing each growth rate the interface shape, Temperature gradient, power consumption. As a result, the optimal process parameters of the growth furnace has been derived to improve for the productivity and to reduce energy. This study will contribute to the improvement of the productivity in the solar cell industry.

A Study on Characteristic of NO Reduction by High Level O2Gas in Selective Non-Catalystic Reaction (High Level O2배가스중 NO 저감에 대한 선택적비촉매환원 반응특성에 관한 연구)

  • 이강우;정종현;오광중
    • Journal of Environmental Science International
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    • v.11 no.6
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    • pp.577-582
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    • 2002
  • Selective catalytic reduction and selective non-catalytic reduction processes are mainly used to treat nitrogen oxidants generated from fossil-fuel combustion. Especially, the selective non-catalytic reduction process can be operated more economical and designed more simply than the selective catalytic reduction. For this reason, many researchers carried out to increase the removal efficiency of nitrogen oxidants in the condition of low oxygen concentration by using the selective non-catalytic reduction process. However, this study was flue gas contained high oxygen concentration of 20(v/v%) with ammonia as a reducing agent. Moreover, it carried out experiment with many factors that are reaction temperature, retention time, initial NO concentration, NSR(normalized stoichiometric ratio). It was determined optimal operating conditions to improve NO removal efficiency with SNCR process. The De-NOx efficiency was increased with NSR, initial NO concentration and retention time increasement. This study has NO removal efficiency over 80% in the high oxygen concentration as well as low oxygen concentration. The injection of reducing agent may be considered for SNCR process and facility operation in 850$\^{C}$ of optimal condition.

Optimization of arc brazing process parameters for exhaust system parts using box-behnken design of experiment

  • Kim, Yong;Park, Pyeong-Won;Park, Ki-Young;Ryu, Jin-Chul
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.23-31
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    • 2015
  • Stainless steel is used in automobile muffler and exhaust systems. However, in comparison with other steels it has a high thermal expansion rate and low thermal conductivity, and undergoes excessive thermal deformation after welding. To address this problem, we evaluated the use of arc brazing in place of welding for the processing of an exhaust system, and investigated the parameters that affect the joint characteristics. Muffler parts STS439 and hot-dipped Al coated steel were used as test specimens, and CuAl brazing wire was used as the filler metal for the cold metal transfer (CMT) welding machine, which is a low heat input arc welder. In addition, a Box-Behnken design of experiment was used, which is a response surface methodology. The main process parameters (current, speed, and torch angle) were used to determine the appropriate welding quality and the mechanical properties of the brazing part was evaluated at the optimal welding condition. The optimal processing condition for arc brazing was 135A current, 51cm/min speed and $74^{\circ}$ torch angle. The process was applied to an actual exhaust system muffler and the prototype was validated by thermal fatigue, thermal shock, and endurance limit tests.

Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method (다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가)

  • 김기환;최영재;홍원표;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.516-519
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    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

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Degradation characteristics and intermediate study of tetracycline in aqueous system by liquid ferrate(VI) (Liquid ferrate(VI)에 의한 다양한 수중 환경에서의 tetracycline 분해특성 및 중간생성물 연구)

  • Park, Kyeong-Deok;Kang, Dong-Hwan;So, Yoon-Hwan;Cho, Joung-Hyung;Kim, Il-Kyu
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.1
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    • pp.61-73
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    • 2020
  • Tetracycline is one of the most commonly used antibiotics in domestic and foreign livestock industries to suppress the growth of pathogens. Tetracycline has been reported as a non-biodegradable compound. Therefore it has been not completely removed in the sewage treatment process. In this study, tetracycline was degraded using liquid ferrate (VI). Based on these experiments, the optimal water condition (pH and water temperature) were selected, appropriate liquid ferrate (VI) dosage was calculated, and finally the degradation pathway was estimated with the intermediate products detected by LC/MS/MS. All degradation experiments were completed within 30 seconds and the optimal condition was obtained in basic condition (pH 10) at room temperature (20℃). And the appropriate molar ratio between tetracycline and liquid ferrate (VI) was 12.5:1. Finally, 12 intermediate products were detected with LC/MS/MS and the degradation pathways and the degradation pathways and proposed the degradation pathways.