• Title/Summary/Keyword: Optimal Inspection Policy

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Optimal Maintenance Policy for Fishing Vessel Equipment Using Delay Time Analysis

  • Jung, Gi-Mun;Kwon, Young-Sub;Anand Pillay;Jin Wang
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.329-333
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    • 2000
  • Delay time analysis is a pragmatic mathematical concept readily embraced by engineers which has been developed as a means to model maintenance decision problem. This paper considers an inspection period using delay time analysis for fishing vessel equipment. We assume that delay time distribution is Weibull and inspections are perfect. In this paper, we determine the optimal inspection period which minimize the expected downtime per unit time.

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Comparative Analysis of Rework Policies in Multistage Production System (다단계 생산시스템에서 재작업정책의 비교분석)

  • Shin, Jaeseon;Han, Jooyun;Jeong, Bongju
    • Journal of Korean Institute of Industrial Engineers
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    • v.32 no.1
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    • pp.29-41
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    • 2006
  • As the quality and environmental problems become one of the most concerned issues of company, the rework policy needs to be efficiently designed and implemented to sustain the company's competitiveness. This paper examines three basic rework policies in multi-stage production systems and analyzes them in terms of costs of setup, production, inspection, and inventory. For analyzing the performance of the rework policies, we propose mathematical models which can compute total production cost and determine the optimal production batch size to minimize the total production cost. The rework policies are classified by the number and location of inspection stages. Using the mathematical models, we could analyze the performances of rework policies and suggest the optimal rework policy according to each manufacturing environment. The analyses show that the proposed model can be used to analytically evaluate and choose the rework policies.

Preventive Replacement Policy for the System that the Failure can be Detected only by Inspection (검사에 의해서만 고장이 인지될 수 있는 장비의 예방교체정책)

  • An Byeong-O;Ha Seok-Tae
    • Journal of the military operations research society of Korea
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    • v.18 no.1
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    • pp.110-127
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    • 1992
  • In the preventive replacement policies of system that the failure can be detected through only periodic inspection, there is a penalty cost associated with the lapsed time between system failure and its detection. The system under study is replaced if the system fails before $n^{th}$ inspection, otherwise, preventive replacement is performed at the $n^{th}$ inspection. The decision variables are the inspection interval and the period of preventive replacement. This study presents the optimal preventive replacement policy that minimizes the long-run expected cost per unit time.

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A GENERAL METHODOLOGY FOR ESTABLISHING OPTIMAL INSPECTION POLICY IN A COMPLEX SYSTEM

  • Kim, Soung-Hie
    • Journal of Korean Institute of Industrial Engineers
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    • v.9 no.1
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    • pp.33-43
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    • 1983
  • This paper develops a general methodology for evaluating inspection (mainly, safety inspection) policies, standard and regulations in a complex system with lots of components. Based on practically available data, this methodology enable planners and regulators to estimate the costs and effectiveness of different inspection policies when applied under different system working conditions. As main tools, the concepts of detection probability and earliness of detection are developed in this paper.

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Downtime Optimization for Fishing Vessel Equipment Using Delay Time Analysis

  • Jung, Gi-Mun;Kwon, Young-Sub;Anand Pillay;Jin Wang
    • International Journal of Reliability and Applications
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    • v.2 no.2
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    • pp.99-105
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    • 2001
  • Delay time analysis is a pragmatic mathematical concept readily embraced by engineers which has been developed as a means to model maintenance decision problem. This paper considers an inspection period using delay time analysis for fishing vessel equipment. We assume that delay time has a Weibull distribution. In this paper, we determine the optimal inspection period which minimize the expected downtime per unit time. Explicit solutions for the optimal inspection are presented for illustrative purposes.

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Analysis of (K, r) Incomplete Inspection Policy for Minimizing Inspection Cost subject to a Target AOQ (출하 품질목표 조건하에 검사비용을 최소화하는(K, r) 부분검사정책의 분석)

  • Yang, Moon-Hee
    • IE interfaces
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    • v.24 no.1
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    • pp.87-96
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    • 2011
  • In this paper, we address an optimization problem for minimizing the inspection and rework cost in an inspection-rework system, which forms a network of nodes including a K-stage inspection system, storage areas for items, a source inspection shop, and a re-inspection shop. We assume that (n, 0) acceptance sampling is performed in the source inspection shop and that only 100(1-r)% of items of rejected lots are re-inspected in the re-inspection shop. Since all the nodes are interrelated, in order to formulate our steady-state objective function, we make a steady-state network flow analysis between nodes, and derive both the steady-state amount of flows between nodes and the steady-state fraction defectives by solving a nonlinear balance equation. Finally we provide some fundamental properties and an enumeration procedure for determining the optimal values of (K, r) which both minimizes our objective function and attains a given target average outgoing quality.

Optimal Inspection Policy By Fuzzy Goal Programming (Fuzzy Goal Programming을 이용한 최적 검사 정책)

  • 유정상
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.34
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    • pp.185-191
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    • 1995
  • In this research, a mathematical programming model is developed for the economic modeling of sampling plans based on two evaluation criteria : the outgoing quality and the average total inspection cost A fuzzy goal programming model and its solution procedure are proposed for the managers whose management objectives on the two evaluation criteria are not rigorous. To study the sensitivity of quality characteristic dependence on the resulting inspection plans, a numerical example is solved several times for a dependent model.

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The Sequential Rectifying Inspection for the Constraint of Motor Vehicle Emission (자동차배출(自動車排出)가스 규제(規制)를 위한 수정(修正)된 축차검사계획(逐次檢査計劃))

  • Jo, Jae-Rip
    • Journal of Korean Society for Quality Management
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    • v.17 no.1
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    • pp.48-59
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    • 1989
  • The motor vehicle emission is expected to be constrained strongly in the future in accordance with the current policy as to prevention of air pollution. This paper establishes a sequential rectifying inspection plan which satisfies the standard motor vehicle emission for the automobile producers who are currently producting the automobiles with catalytic converts. This plan also considered the constraint of the effective motor vehicle emission by way of rectifying the certification test in the past. In order to evaluate the performance of the inspection plan, the recent certification test data have also been applied. The result of the application has proved that the rectified sequential inspection plan presented in this paper satisfies the standard motor vehicle emission and can be the optimal economic inspection plan. As a result the inspection plan given in this paper will be contributed to constrain the motor vehicle emission most effectively.

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A Hierarchical Solution Approach for Occupational Health and Safety Inspectors' Task Assignment Problem

  • Arikan, Feyzan;Sozen, Songul K.
    • Safety and Health at Work
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    • v.12 no.2
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    • pp.154-166
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    • 2021
  • Background: Occupational health and safety (OHS) is a significant interest of all governments to prevent workplace hazards. Although appropriate legislation and regulations are essentials for the protection of workers, they are solely not enough. Application of them in practice should be secured by an efficient inspection system. Fundamental components of an inspection system are inspectors and their audit tasks. Maintaining the fair balanced task assignment among inspectors strictly enhances the efficiency of the overall system. Methods: This study proposes a two-phased goal programming approach for OHS inspectors' task assignments and presents a case study. Results: The solution approach gives the balanced assignment of inspectors to the workplaces in different cities of the country in the planning period. The obtained schedule takes into account the distances covered by the work places and the number of the workplaces' employees to be audited and pays attention to the human factors by considering the preferences of the inspectors. The comparisons between the obtained optimal schedule and the implemented one that is produced manually show that the approach not only maintains the technical requirements of the problem, but also provides social and physical balance to the task assignment. Conclusion: Both the approach and the application study are expected to offer fruitful inspirations in the area of safety management and policy and they provide a good guide for social policy and organizational aspects in the field of OHS inspectors' task assignment.

Periodic Replacement Policies with Minimal Repair Cost Limit

  • Yun, W.Y.;Bai, D.S.
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.1
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    • pp.3-10
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    • 1985
  • Periodic replacement policies are proposed for a system whose repair cost, when it fails, can be estimated by inspection. The system is replaced when it reaches age T (Policy A), or when it fails for the first time after age T (Policy B). If it fails before reaching age T, the repair cost is estimated and minimal repair is then undertaken if the estimated cost is less than a predetermined limit L; otherwise, the system is replaced. The expected cost rate functions are obtained, their behaviors are examined, and ways of obtaining optimal T and L are explored.

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