• Title/Summary/Keyword: On-the-Machine Measuring

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A study on Measuring of Motion Accuracy of NC Machine Tools(No. 2) - about Measuring of Linear Cycle Positioning Accuracy of Machining Center - (NC 공작기계의 운동정도 측정에 관한 연구(제2보) -머시닝 센터의 직선 사이클 위치결정정도 측정에 관하여-)

  • Kim, Yeong Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.51-51
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    • 1998
  • It is very important to test linear cycle positioning accuracy of Machining centers as it affect all other machines machined by them in industries. For example, if the linear positioning accuracy of each axes directions is bad, the size of works will be wrong and the change-ability will be bad in the assembly of machine parts. In this paper, measuring systems are organized to measure linear displacements of table or spindle of machine center using laser interferometer, magnescale and tick pulses comming out from computer in order to get data at constant time intervals from the sensors. And each set of data gotten from test is expressed to a plots by computer treatment and the results of linear positioning error motion is estimated to numerics by statistical treatments.

Development of an Analytic Surface Measurement Module for OMM System (기상측정 시스템을 위한 일반형상 측정 모듈 개발)

  • 조승현;이승용;조명우;권혁동;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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A Study on Measurement Uncertainty of 3-dimensional Coordinate Measuring Machine used for Inspection of Precision Machined parts (정밀가공 부품 검사에 사용되는 3차원측정기의 측정불확도 연구)

  • Lee Gab Jo;Oh Sang Lok;Kim Jong Kwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.55-61
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    • 2005
  • The machining Parts must be Produced within the specification of drawing and those will be able to meet faction and efficiency. At that time, it is very important not only precision machine and machining technique but also the measurement technique. So, the improvement of measurement technique is to be joined together at once with improvement of machining technique. Finally, the quality and value of the parts are decided by precision measurement. This paper aims to study on the measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives remove an error of measurement and remove a quality of mass products.

A Study on Measurement Uncertainty of CMM used for Inspection of Precision Machined parts. (정밀가공 부품 검사에 사용되는 삼차원측정기의 측정불확도 연구)

  • 이갑조;오상록;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.3-9
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    • 2004
  • The machining parts must be produced within the specification of drawing and those will be able to meet function and efficiency. At that time. it is necessary not only precision machine or machining technique but also the measurement technique is very important. So. the improvement of precise measurement technique is to be joined together at once with improvement of product technique. Finally. he quality and value of the parts are decided by precision measurement. This paper aims to study on he measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives are to remove an error of measurement and to improve quality and productivity of the mass products.

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A Novel Picometer Positioning System for Machine Tools and Measuring Machines

  • Mizumoto, Hiroshi;Yabuta, Yoshito;Arii, Shiroh;Tazoe, Yoichi;Kami, Yoshihiro
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.123-128
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    • 2005
  • A novel tri-mode ultraprecision positioning system for machine tools and measuring machine is proposed. The basic coarse mode uses a Twist-roller Friction Drive (abbr. TFD), and controls several tens of millimeters of the machine-table travel with nanometer order of positioning resolution. The fine mode also utilizes the TFD with a fine adjusting mechanism. The resolution of the fine mode is in the range of sub-nanometer. For realizing picometer positioning, the ultra-fine mode is executed by using an active aerostatic guideway. On the bearing surface of this active guideway, several Active Inherent Restrictors (abbr. AIRs) are embedded for controlling the table position. An AIR unit consists of a piezoelectric actuator having a through hole, one end of the hole on the bearing surface acts as an inherent restrictor. Owing to the aerostatic mechanism of the AIR, the deformation of the piezoelectric actuator in the AIR unit causes much reduced table displacement. Such motion reduction is effective for ultraprecision positioning. Current positioning resolution of the ultra-fine mode is 50pm, however the final goal of the positioning resolution is expected to be in the order of picometer.

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A Study on the Improvement of Circularity Measurement Using Circular Test Method (원호검사법을 이용한 진원도 측정 방법의 개선에 관한 연구)

  • 이승수;김민주;전언찬
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.24-29
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    • 2002
  • A study for the circularity of machine tool is classified into two ways. One is to measure the circularity of machine tool by a existing measuring device. The other is to measure the circularity by remodeling the existing measuring device. We will improve on measurement of circularity using circular test method by a two-dimensional probe and a master ring for machining tools and investigate influence of trigger method, acceleration data sampling.

A Study on Optimum Lighting Conditions for Effective Coordnate Measuring Machine (효율적인 CMM을 위한 조명 조건 개선에 관한 연구)

  • Bae, Jun-Young;Ban, Kap-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.184-193
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    • 2014
  • Machine vision systems is applied for various industries such as optimize your spending, automate your production and maximize your efficiency. This research is effective for most optimal light condition of machine vision that technology was applied bald outside human visual acuity. Image processing converts a target image captured by a CCD camera into a digital signal and then performs various arithmetic operations on the signal to extract the characteristics of the target, such as points, lines, circles, area and length. The mathematical concepts of convolution and the kernel matrix are used to apply filters to signals, to perform functions such as extracting edges and reducing unwanted noise. This research analyze and compares matching ratio with reference image and search for optimal lighting condition in accuracy that user wants coming input image according to brightness change of lighting.

Comparative study on Measured Radiation by Neutron Surveymeters in a Cyclotron Room (사이클로트론실에서의 중성자계측기 선량 측정비교 연구)

  • Ji, Nam-Joon;Ahn, Sung-Min
    • The Journal of the Korea Contents Association
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    • v.15 no.1
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    • pp.331-337
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    • 2015
  • By comparing and evaluating the neutron dose when running cyclotron in fixed type measuring machine and portable type measuring machine, we performed this study to see if there is any difference between the doses in both measuring devices. We performed correction 3 times for the portable type during the experiment. We measured the values 12 times for each correction, so total 36 times by using the fixed type and portable type once every 2 weeks from June 2012 to February 2014. The statistics for the portable type and fixed type for each experiment showed 0.186, 0.511, and 0.057, which are not statistically significant. Therefore, we have come to the conclusion that unless there is deviation based on the correction period of the portable type, correction of fixed type wouldn't be necessary. Also, reduction of social costs may be achieved if we install an alarm meter, which is relatively low priced compared to the high cost neutron measuring machine, when detecting higher level than the interested standard level.

Efficiency measuring in pump using Thermodynamic method (열역학법에 의한 펌프의 수력효율측정)

  • Kwon, Young June;Seo, Chang Deok;Jung, Yong Chea;Park, Jang Won
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.546-551
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    • 2004
  • An applying Thermodynamic method for the purpose of measuring hydraulic efficiency of pump-motor system, based on IEC60041 code, is not easy to adopt at field test. Even though there were splendid development in measuring technic in discharge measuring through the hydraulic machina lots of unsolved problems concerned in flow-rate are still remain in measuring hydraulic efficiency in hydraulic machine. The key point in measuring hydraulic efficiency is to measure exact flow-rate. So, Thermodynamic methode provides a good solution. This methode measures hydraulic efficiency by detecting the difference of temperature and pressure between the hydraulic process of machine, without measuring flow-rate of pump or turbine. By measuring temperature in mk level and absolute pressure in pascal, we can get a difference of thermodynamic specific energy in Moliere chart before and after of hydraulic process, md that difference is equal to hydraulic loses. Following the standard in proceeding Thermodynamic methode, I hope these trial and records make others be familiar to the thermal methode and make it easer to beginner for trial.

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