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Welding Gap Detecting and Monitoring using Neural Networks

  • Kang, Sung-In;Kim, Gwan-Hyung;Lee, Sang-Bae;Tack, Han-Ho
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1998.10a
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    • pp.539-544
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    • 1998
  • Generally, welding gap is a serious factor of a falling-off in weld quality among various kind of weld defect. Welding gap is created between two work piece in GMAW(Gas Metal Arc Welding) of horizontal fillet weld because surface of workpiece is not flat by cutting process. In these days, there were many attempts to detect welding gap. though we prevalently use the vision sensor or arc sensor in welding process, it is difficult to detect welding gap for improvement of welding quality. But we have a trouble to find relationship between welding gap and many welding parameters due to non-linearity of welding process. As mentioned about the various difficult problem, we can detect welding gap precisely using neural networks which are able to model non-linear function. Also, this paper was proposed real-time monitoring of weld bead shape to find effect of welding gap and to estimate weld quality. Monitoring of weld bead shape examined the correlation of welding parameters with bead eometry using learning ability of neural networks. Finally, the developed system, welding gap detecting system and bead shape monitoring system, is expected to the successful capability of automation of welding process by result of simulation.

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A Study on the Surge Protection Device for Computer Networks by International Standards (국제규격 대응 컴퓨터 네트워크용 서지방호장치 개발에 관한 연구)

  • Park, Dae-Won;Seo, Hwang-Dong;Song, Jae-Yong;Han, Joo-Sup;Kil, Gyung-Suk
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • v.9 no.1
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    • pp.277-280
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    • 2005
  • This paper dealt with the development of a surge protection device (SPD) that can protect high speed computer network devices from overvoltages caused by switching operations or lightning surges. The designed SPD is a form of hybrid circuit which is composed of a gas tube having large current diverting capability, high response bi-directional avalanche diodes, and fast recovery diodes to reduce insertion loss on high frequency domain. Surge protection and signal transmission characteristics of the fabricated SPD was tested according to the international standards, IEC 61000-4-5 and IEC 61643-21. From the test results, the SPD is satisfied with the international standards and the high cut-off frequency was 204MHz. Also, the SPD showed a good performance without an insertion loss on a field test of 100Mbps class Local Area Network

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Annealing Effect on TiOx Based Thin-Film Transistors with Atomic Layer Deposition (원자층 증착 기술을 이용한 TiOx 기반 TFT의 어닐링 효과)

  • Kim, Han-Sang;Kim, Sung-Jin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.8
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    • pp.474-478
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    • 2017
  • We report on thin-film transistors based on $TiO_x$ pre-annealed by femtosecond laser pulses. A 30-nm thick $TiO_x$ active channel layer was initially deposited by an ALD system. The $TiO_x$ semiconducting films were annealed by irradiation with a femtosecond laser (power: $3W/cm^2$) for 5, 25, and 50s. Atomic force microscopy images revealed that the surface of a $TiO_x$ film without femtosecond laser pre-annealing was relatively rough, while after annealing with femtosecond laser pulses, the surface of the $TiO_x$ films became smooth. With increasing radiation time, the surrounding gas atmosphere could have a larger impact on the $TiO_x$ surface; meanwhile, the thin-film roughness decreased. Thin-film transistors with $TiO_x$ active channels pre-annealed at 50s exhibited good transfer characteristics and an on-to-off current ratio of ${\sim}10^3$.

A Study on Multi-Fault Diagnosis for Turboshaft Engine of UAV Using Fuzzy and Neural Networks (퍼지 및 신경망을 이용한 무인 항공기용 터보축 엔진의 다중손상진단에 관한 연구)

  • Kong, Chang-Duk;Ki, Ja-Young;Kho, Seong-Hee;Koo, Young-Ju;Lee, Chang-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.6
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    • pp.556-561
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    • 2009
  • The UAV(Unmanned Aerial Vehicle) that is remotely operating in various and long flight environments must have a very reliable propulsion system. Precise fault diagnosis of the turbo shaft engine for the Smart UAV that has the vertical take-off, landing and forward flight behaviors can promote reliability and availability. This work proposes a new diagnostic method that can identify the faulted components from engine measuring parameter changes using Fuzzy Logic and quantify its faults from the identified fault pattern using Neural Network Algorithms. The proposed diagnostic method can detect not only single fault but also multiple faults.

Schottky barrier poly-Si thin film transistor by using erbium-silicided source and drain (어븀-실리사이드를 이용한 쇼트키 장벽 다결정 실리콘 박막 트랜지스터)

  • Shin, Jin-Wook;Koo, Hyun-Mo;Jung, Myung-Ho;Choi, Chel-Jong;Jung, Won-Jin;Cho, Won-Ju
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.75-76
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    • 2007
  • Poly-Si Schottky barrier Thin Film Transistor (SB-TFT) is manufactured with erbium silicided source/drain. High quality poly-Si film was obtained by crystallizing the amorphous Si film with Excimer laser annealing (ELA) method. The fabricated poly-Si SB-TFT devices showed low leakage current and large on/off current ratio. Moreover, the electrical characteristics were considerably improved by 3% $H_2/N_2$ gas annealing, which is attributed to the reduction of trap states at the grain boundaries and interface trap states at gate oxide/poly-si channel.

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Treatment of Tapioca Starch Wastewater By Anaerobic Digestion Coupled With Membrane Separation Process (혐기성 소화 및 막분리에 의한 Tapioca 전분의 폐수처리)

  • ;S. Vigneswaran
    • KSBB Journal
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    • v.6 no.2
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    • pp.135-141
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    • 1991
  • This study thus looks into two treatment processess : i) Anaerobic digester coupled with hollow fibre membrane unit. Treatment of starch waste with anaerobic digester-membrane system was studied. $0.17\m^2$ area of hollow fibre membrane unit of known pore size was immersed into laboratory-scale anaerobic digestion system. The pore size of membrane was varied from 0.03 to $\0.15mu$m. The hydraulic retention time of anaerobic digester was varied from 1.5 to 10 days. The effect of hydraulic retention time on treatment efficiency was significant while effect of membrane size was not significant. The gas production was about 0.74㎥/kg COD treated. The COD removal efficient was about 80-95% depending on the hydraulic retention time. ii ) Crossflow ultrafiltration as post treatment to anaerobic filter. The effluent from anaerobic filter, which had a total COD in the range of 4,500-5,200 mg/L was treated by crossflow ultrafiltration units. The study conducted with different membrane pore size indicated that membrace with 1,000,000 molecular weight cut-off size gave a higher COD removal efficiency in the range of 83-87% while giving a study flux of $120-130 L/\m^2$.h. A study was conducted to see the long term clogging effect of membrane also.

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A Study on Real-time Prediction of Bead Width on GMA Welding (GMA 용접에서 실시간 비드폭 예측에 관한 연구)

  • Son, Joon-Sik;Kim, Ill-Soo;Kim, Hak-Hyoung
    • Journal of Welding and Joining
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    • v.25 no.6
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    • pp.64-70
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    • 2007
  • Recently, several models to control weld quality, productivity and weld properties in arc welding process have been developed and applied. Also, the applied model to make effective use of the robotic GMA(Gas Metal Arc) welding process should be given a high degree of confidence in predicting the bead dimensions to accomplish the desired mechanical properties of the weldment. In this study, a development of the on-line learning neural network models that investigate interrelationships between welding parameters and bead width as well as apply for the on-line quality control system for the robotic GMA welding process has been carried out. The developed models showed an excellent predicted results comparing with the predicted ability using off-line learning neural network. Also, the system will extend to other welding process and the rule-based expert system which can be incorporated with integration of an optimized system for the robotic welding system.

Distribution and Characteristics of the Sedimentary Basin Offshore San-in to Tsushima Islands (일본 산닌-쓰시마 해양에 존재하는 퇴적분지의 분포와 특성)

  • Park Se-Jin
    • The Korean Journal of Petroleum Geology
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    • v.10 no.1_2 s.11
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    • pp.34-39
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    • 2004
  • This article discusses stratigraphy and geological history of continental shelf area covering of offshore San-in to Tsushima islands. Geological data from 5 wells and detailed seismic surveys indicate that sediments in the studied area are divided into 4 stratigraphic groups ranging from Oligocene to Tertiary in age, namely X, H, K, and D groups in ascending order. The oldest X group of Oligocene time comprises paralic sediments including volcanics deposited in the initial stage of basin-formation. N group of mainly lower Miocene time consists of deep marine sediment, representing the highest stage of transgression. Sediments of the K group of middle Miocene time show distinct off-lapping depositional pattern during the basinfilling stage. The youngest D group covers these older groups unconformably. Strong deformation of sediments prior to the deposition of the D group formed many anticlinal structures. Five exploratory wells were drilled at the selected structures, where only minor gas shows were encountered. The area provides the enough palaeotemperature to mature the source rocks at moderate depth.

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A STUDY ON THE EXPLOSION SAFETY ASSESSMENT OF HYDROCARBON REFRIGERANT REFRIGERATOR

  • Oh, Kyu-Hyung;Kim, Min-Kyu;Chu, Euy-Sung;Lim, Byung-Han;Kim, Man-Hoe;Park, Yoon-Ser
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 1997.11a
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    • pp.289-296
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    • 1997
  • This paper discribes an experimental explosion risk assessment study on refrigerators containing flammable hydrocarbon refrigerant. A refrigerator used in this study is a larder fridge type, 215 liter in volume. The hydrocarbon refrigerant used in the refrigerator is iso-butane(C$_4$H$_{10}$). For the explosion safety assessment of the refrigerator, temperature of compressor, cooling air circulation fan motor, defrost heater and inner lamp were measured during the operation. And to confirm the ignitablity of flammable gas by the electric spark of the switches of the refrigerator, ON-OFF test of all switches were conducted with compulsorily near the stoichiometric concentration atmosphere of iso-butane-air mixture. As the result of experiment above mentioned and another experiment for the explosion safety assessment, we can conclude that explosion hazard in connection with the use of hydrocarbon refrigerant was few.w.

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Meanline Analysis Method for Performance Analysis of a Multi-stage Axial Turbine in Choking Region (다단 축류 터빈에서의 초킹 영역 탈설계 성능 해석을 위한 평균반경 해석법)

  • Kim, Sangjo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.2
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    • pp.20-28
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    • 2018
  • In general, the choking phenomenon occurs due to the flow acceleration of a turbine under high pressure-ratio. During choking, the total pressure ratio increases without any variation in the mass flow rate. It is difficult to predict choking characteristics by using conventional meanline analysis, which utilizes mass flow inlet boundary condition. In this study, an algorithm for predicting the choking point is developed to solve this problem. In addition, a performance estimation algorithm is presented to estimate the performance after choking, based on the flow behavior of flow expansion at the choked nozzle or rotor. The analysis results are compared with 3D CFD analysis and experimental data to validate this method.