• International Journal of Precision Engineering and Manufacturing
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• 제1권2호
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• pp.67-75
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• 2000

virtual computer numerical control(VCNC) arises from the concept that one can experience pseudo-real machining with a computer-numerically-controlled(CNC) machine before actually cutting an object. To achieve accurate VCNC, it is important to determine abnormal behavior, such as chatter, before cutting. Detecting chatter requires an understanding of the dynamic cutting force model. In general, the cutting process is a closed loop system the consists of structural and cutting dynamic. Machining instability, namely chatter, results from the interaction between these two dynamics. Several previous reports have predicted stability for a single path, using a simple cutting force model without run out and penetration effects. This study considers both tool run out and penetration effects, using experimental modal analysis, to obtain predictions that are more accurate. The machining stability during a corner cut, which is a typical transient cut, was assessed from an evaluation of the cutting configurations at the corner.

• 한국정밀공학회지
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• 제18권3호
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• pp.195-204
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• 2001

Virtual computer numerical control(VCNC) arises from the concept that one can experience pseudo-real machining with a computer-numerically-controlled(CNC) machine before actually cutting an object. To achieve accurate VCNC, it is important to determine abnormal behavior, such as chatter, before cutting. Detecting chatter requires an understanding of the dynamic cutting force model. In general, the cutting process is a closed loop system that consists of structural and cutting dynamics. Machining instability, namely chatter, results from the interaction between these two dynamics. Several previous reports have predicted stability for a single path, using a simple cutting force model without tool runout and penetration effects. This study considers both tool runout and penetration effects, using experimental modal analysis, to obtain more accurate predictions. The machining stability in the corner cut, which is a typical transient cut, was assessed from an evaluation of the cutting configurations at the corner.

• 한국정밀공학회지
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• 제19권1호
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• pp.150-157
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• 2002

The number of required modes to provide accurate force information in a truncated model of a flexible structure is investigated. In the case of modal truncation of a distributed parameter system, the difference in convergence rates between displacements and forces is discussed. The residual flexibility. a term from past literature, is used to recapture some of the lost force information in a truncated model. This paper presents numerical and experimental results of a study where the residual flexibility is used in conjunction with a Kalman filter so that accurate force information may be obtained from a small set of displacement measurements wish a reduced-order model. The motivation for this paper is to be able to obtain accurate information about unmeasurable dynamic reaction forces in a rotating machine for diagnostic and control purposes.

• 오토저널
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• 제6권1호
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• pp.56-62
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• 1984

Various automotive and machine parts are having the shape of circular ring and the study and the verification of its dynamic characteristics can be the important basis of quality control and improvement of performance of inner and outer race of ball and roller radial bearing, ring gear, seal, etc. In this study, three separate sets of governing equations on the flexural vibration of circular ring were formulated each considering the effects of viscous damping, rotatory inertia and shear deformation, and three frequency formulas were derived. Numerical values of frequencies of circular and rectangular cross section ring were tabulated and compared with experimental value. Some important parameters were found in the ring vibration characteristics.

• 품질경영학회지
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• 제24권2호
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• pp.44-53
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• 1996

This paper deals with the problem of selecting optimal wear limit and initial process mean in a wear-out process. Consider a material removal processing machinery where 1)there are deffective items by linear shift in the mean of the diameter of to be processed with varing process variance and 2)there can be any failure in the machine tools or to be processed. In the previous studies, the one is analyzed by 'Model of Producing Goods' in quality control area and the other, any failure, is analyzed by 'Model of Producing Services' in reliability area. We propose a new integrated maintenance model, considering the percent defective and the failure rate. A numerical example for the model is given.

• International Journal of Precision Engineering and Manufacturing
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• 제6권4호
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• pp.73-77
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• 2005

Linear motor has been considered to be the most suitable electric machine for linear control with high speed and high precision. Thrust of linear motor is one of the important factors to specify motor performance. Maximum thrust can be obtained by increasing the magnitude of current in conductor and is relative to the sizes of conductor and magnet. However, the magnitude of current and the size of conductor have an effect on temperature of linear motor. Therefore, it is practically important to find optimum design that can effectively maximize thrust of linear motor within limited range of temperature. Finite element analysis was applied to calculate thrust and numerical solutions were compared with experiments. The temperature of the conductor was calculated from the experimentally determined thermal resistance. The ADPL of ANSYS was used for the optimum design process, which is commercial finite element analysis software. Design variables and constraints were chosen based on manufacturing feasibility and existing products. As a result, it is shown that temperature of linear motor plays an important role in determining optimum design.

• Nuclear Engineering and Technology
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• 제54권3호
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• pp.1145-1151
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• 2022

A hybrid cutting using both plasma and end mill was developed for safe and efficient dismantling of nuclear facilities. In this cutting method, a moving arc plasma heats up the workpiece before milling. Thermally softened part of the workpiece is then removed quickly and deeply with an end mill. For the cutting experiments, a three-axis numerical control (NC) milling machine was combined with a commercialized arc plasma torch and used to cut 25 mm thick stainless steel plates. Experimental results revealed that pre-heating by arc plasmas can improve the cutting volume per unit time higher than 40% by reducing the cutting load and increasing the cuttable depth when using an end mill without cutting fluids. These advantages of a hybrid cutting process are expected to contribute to quick and safe segmentations of metal structures with radioactively contaminated inner surfaces.

• 한국광학회지
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• 제23권2호
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• pp.55-63
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• 2012

본 논문에서는 광생물 반응기의 조명 시스템으로 활용될 LED(Light-Emitting Diode)용 도광판의 광학설계 및 제작 결과에 대해 보고한다. 도광판 설계를 위해 광원, 반사필름, 도광판 패턴에 대한 모델링을 수행하였다. 특히, 도광판 패턴의 경우 램버시안 산란체(Lambertian Scatterer)로 모델링을 수행하였는데, 테스트용으로 제작된 도광판의 조도분포와 부합하는 모델 파라미터(반사율, 산란체의 폭)를 매칭 시뮬레이션을 통하여 추출하였다. 추출된 모델 파라미터를 사용하여 광학설계를 수행하였으며, CNC(Computer Numerical Control) 가공을 통해 도광판을 제작하였고, 평균조도와 조도균일도 등의 광학 특성을 측정하였다.

• 한국터널지하공간학회 논문집
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• 제8권3호
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• pp.197-204
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• 2006

대단면 쉴드 TBM을 이용한 터널굴착공법은 여러 기계화 시공법과 함께 향후 터널 연장의 장대화 추세에 부합하여 국내 활용도가 더욱 높아질 것으로 예상되는 터널 굴착공법이다. 특히 쉴드공법은 지반조건이 열악한 얕은 심도의 터널에 적용성이 우수한 공법으로 인식되고 있으나, 부적절한 장비선정, 터널 시공중 장비결함, 예상치 못한 지반조건 조우 등의 문제로 인하여 시공 중 사고 트러블 사례가 종종 발생되고 있다. 특히 터널막장에서의 트러블 발생 빈도가 매우 높아, 안정적이고 효율적인 굴착을 위해서는 굴착중 막장압 관리가 매우 중요하다. 따라서 본 연구에서는 터널막장의 안정화를 위한 이론적 막장지보압 산정방법의 고찰과 수치해석적 방법에 의한 지보압에 따른 지반거동 양상을 비교 분석 하였다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2015년도 추계 학술논문 발표대회
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• pp.181-182
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• 2015

The production technologies of free-form concrete panels are emerging to satisfy the need of modern complex shaped in architectural design. This study aims for introducing and improvising the innovative technique called Rod type mold that overcomes the difficulties in some extent by enabling the mold to be used many times, making the shape of the mold adjustable in a flexible way and describing its production process to provide the alternative solution for the construction of free-form mold with considering the features including reusability and optimization cost across its production process. In this study, the freeform concrete panel shape was designed and experiment was done using computerized numeric control machine and rod type mold. The problems appeared on achieving desired shape while operating on rod type mold. The process of identifying all the root causes and contributing causes that may have generated an undesirable condition were done. Consequently, the conical or semicircular shaped was proposed for the end of Numerical control rod and replaced it with the existing flat shaped end to avoid the detachable problem and to improve rod type mold performance.