• Title/Summary/Keyword: Nozzle Extension

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Thermo-Structural Survivability Evaluation of a Thrust-Measuring Nozzle Extension in a Full-scale Combustor (실물형 연소기의 추력측정용 노즐확장부에 대한 열/구조적 건전성 평가)

  • Kim, Hong-Jip;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.6
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    • pp.17-23
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    • 2009
  • The survivability of the temporary nozzle extension for an accurate thrust measurement in a full-scaled combustor has been investigated through thermal analyses. The effects of nozzle extension materials and the thickness of thermal barrier coating (TBC) have been elucidated. It has been found that thermal survivability cannot be guaranteed without TBC. The maximum temperature of the nozzle extension decreased with increasing TBC thickness. For hot firing tests, the TBC is thought to be indispensable to the thermo-structural survivability of the nozzle extension made of steel.

Thermo-structural Analysis for Radiation-Cooled Nozzle Extension of Thrust Chamber (복사냉각방식 연소기 노즐확장부 열/구조해석)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.291-295
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    • 2011
  • Thermo-structural analysis was performed for a radiation-cooled nozzle extension of thrust chamber. A Niobium alloy that is known to be a high-performance refractory alloy was used. Since area ratio of the nozzle extension is larger than that of nozzle divergence part, its size also becomes larger. For this reason, it is important to minimize the thickness of nozzle extension to reduce its weight. For the purpose of weight minimization, the thickness of nozzle extension was varied from 1.0 mm to 0.4 mm and structural stability was evaluated for each case. Analysis results showed that nozzle extension with thickness of 0.4 mm is structurally stable for the operation condition. The effect of combustion-included vibration will be additionally considered in the future.

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Material Trends of Nozzle Extension for Liquid Rocket Engine (액체로켓엔진 노즐확장부 소재기술 동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Current Industrial and Technological Trends in Aerospace
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    • v.9 no.1
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    • pp.139-149
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    • 2011
  • The combustion chamber and nozzle of a liquid rocket engine need thermal protection against the high temperature combustion gas. The nozzle extension of a high-altitude engine also has to be compatible with high temperature environment and several kinds of cooling methods including gas film cooling, ablative cooling and radiative cooling are used. Especially for an upper-stage nozzle extension having a large expansion ratio, the weight impact on the launcher performance is crucial and it necessitated the development of light-weight refractory material. The present survey on the nozzle extension materials employed in the liquid rocket engines of USA, Russia and European Union has revealed a trend that the heavier metals like stainless steels and titanium alloys are being substituted with light weight carbon fiber or ceramic matrix composite materials.

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Forming Tool Design of Outer Shell Structure of Nozzle Extension for Thrust Chamber (연소기 노즐확장부 외피구조물 성형치구 설계)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.271-275
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    • 2010
  • Forming tool design is carried out for a manufacturing a outer shell structure of the nozzle extension of regenerative cooling thrust chamber. The method which manufactures outer shell structure of nozzle extension is a metal forming process using thin plate. Because the configuration of outer shell structure is changed after forming process by springback effect, the outer shell structure can't be exactly formed with the same forming tool as configuration of the nozzle extension. Therefore forming tool design considering springback effect is necessary for manufacturing the outer shell structure of the nozzle extension. In this study, new designed forming tool configuration was generated to decrease the errors between nozzle contour and formed structure. The analysis results show that the errors between nozzle contour and formed structure is significantly decreased using the new designed forming tool.

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Numerical Study on Transition Characteristics of Dual Bell Nozzle with Expansion Ratio Fixed (팽창비가 고정된 듀얼 벨 노즐의 천이특성에 대한 수치해석 연구)

  • Choi, Junsub;Huh, Hwanil
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.3
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    • pp.68-75
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    • 2017
  • Dual bell nozzle is a type of altitude compensation nozzle, which is a nozzle that minimize the losses of the specific impulse at the off-design point of a typical bell nozzle. In this paper, numerical computations are performed to understand the transition characteristics of dual bell nozzles with fixed expansion ratios. The major design variables are the length of extension and the angle of inflection. As the length of the extension increased, the transition altitude and transition duration increased and the reduction of the thrust coefficient decreased. As the angle of inflection increased, the transition altitude and transition duration decreased and the reduction of the thrust coefficient increased.

Performance Analysis of an Expansion Deflection Nozzle by Nozzle Length Reduction Method (노즐 길이 단축 방안에 따른 ED 노즐의 성능 분석)

  • Joomi Lee;Junsub Choi;Hwanil Huh
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.5
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    • pp.11-23
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    • 2022
  • For the design of the shortened ED(Expansion Deflection) nozzle, a numerical study of ED nozzle was performed according to the length reduction methods. The first method is to reduce the extension length of the ED nozzle with 80% bell nozzle length by 10%, 20% and 30%. The second method is to shorten the extension length by increasing the nozzle throat angle. Due to the increase in the curvature of the contour as the length shortened, the decrease in the nozzle exit velocity between the ED nozzle with 80% bell nozzle length and the ED nozzle in the first method was reduced, and the thrust become similar. The ED nozzle of the second method increased the thrust by increasing the nozzle exit velocity compared to the ED nozzle with 80% bell nozzle length.

A Technical Trend of Manufacturing and Materials of Nozzle Extension for Thrust Chamber of Liquid Rocket (액체로켓 연소기 노즐확장부 제작 및 재료 기술 동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.97-103
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    • 2012
  • The combustion chamber and nozzle of a liquid rocket engine should be protected from the high temperature combustion gas generated by the chamber. An upper-stage nozzle extension has a large expansion ratio, therefore, The light-weight refractory materials have been used since the weight impact on the launcher performance is crucial. Gas film cooling method was used before, but was not applicable nowadays. Ablative cooling method and radiative cooling method with niobium alloy, Ni-based superalloy and ceramic based composite have been used to this day.

A Technical Trend of Manufacturing and Materials of Nozzle Extension for Thrust Chamber (연소기 노즐확장부 제작 및 재료 기술 동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.505-509
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    • 2011
  • The combustion chamber and nozzle of a liquid rocket engine should be protected from the high temperature combustion gas generated by the chamber. An upper-stage nozzle extension has a large expansion ratio, therefore, The light-weight refractory materials have been used since the weight impact on the launcher performance is crucial. Gas film cooling and ablative cooling methods were used before, but were not applicable nowadays. Radiative cooling method with niobium alloy, Ni-based superalloy and ceramic based composite has been used to this day.

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Forming Characteristics of Outer Shell Structure for Thrust Chamber Nozzle Extension (연소기 노즐확장부 외피구조물의 성형 특성)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Kim, Jong-Gyu;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.428-432
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    • 2010
  • A study on the forming characteristics of outer shell structure for thrust chamber nozzle extension has been performed. In order to identify anisotropy of cold rolled sheet metal, three types of tensile specimens according to the direction to the sheet rolling axis were prepared and tested, and Landford's values were obtained using the results and applied to structural analysis. Forming characteristics of the outer shell structure of the nozzle extension are investigated through manufacturing and forming of the full scale outer shell structures, and strain values obtained by the forming processes are compared to the numerical analysis results. The results obtained by this study will be utilized to design forming tools and processes for manufacturing other outer shell structures which have a bigger expansion area ratio.

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Optimized Washing Method for Performance Improvement of a Washing Machine for Boxthorn Berries (구기자 세척기의 세척성능 향상을 위한 최적 세척방법 구명)

  • Kim, Woong;Lee, Seung-Kee;Jo, Hee-Jae;Han, Jae Woong
    • The Korean Journal of Community Living Science
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    • v.24 no.2
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    • pp.187-194
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    • 2013
  • The purpose of this study was to define the optimal boxthorn berries washing method for developing the boxthorn berries cleaner. We analyzed the rate of removal of residual pesticides according to washing methods; 1st - habitual washing method, 2nd - drum rotation washing method, 3th - drum rotation and air bubble washing method, 4th - drum rotation and nozzle spray washing method, 5th - drum rotation and air bubble and nozzle spray washing method. A rate of removal of residual pesticides of 88% was detected in the drum rotation and air bubble and nozzle spray washing method, and a rate of 82% was detected in the habitual washing method. The drum rotation and air bubble and nozzle spray washing method appeared to be the best good washing effect compared to the habitual washing method(about 6% compared to 82.0% higher). Clothianidin Triadimefon, Triforine ingredients, the drum rotation and air bubble and nozzle spray washing method efficiency was lower compared to the habitual washing method removal efficiency.