• Title/Summary/Keyword: Non-contact Sensor

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Calibration off multiple-sensor measuring system for efficient visual inspection (형상 검사를 위한 multiple-sensor 측정 시스템의 캘리브레이션 연구)

  • 김승만;손석배;이관행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.579-582
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    • 2002
  • In acquiring the surface information of a part, two types of measuring machines have been used: contact type and non-contact type. Since each measuring device has the pres and cons, an integrated measuring system is proposed to acquire the optimal point data. In order to implement the integrated measuring system, the relationship of coordinate systems between each measuring device should be established. In this paper, a new datum fixture and a calibration method for the multiple-sensor measuring system are proposed. The datum fixture is designed to interface two machines, a CMM and a laser scanner. The position of the datum fixture is calibrated by the axis information off motorized rotation stage which is used for a part setup.

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Development of Non-Contact Fiber Jumper Cord and Evaluation of Light Transmission Performance (비접촉식 광 점퍼 코드 개발 및 광 전송 성능 평가)

  • Kim, Heonyoung;Kang, Donghoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.399-405
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    • 2016
  • Recently, fiber optic sensors, which have many advantages are being applied in various fields by replacing conventional electric sensors. To transmit the light signals between an interrogator and a sensor head, optical components such as an optical adaptor and optical jumper cords are generally used. When signals are transmitted using an adaptor, the end surface of each jumper cord is faced together. If alien substances exist on the core surface of an optical fiber, those can cause light transmission loss and signal disappearance. For this reason, non-contact fiber jumper cords are developed to overcome the problems that require continual attention. The light transmission performance of non-contact fiber jumper cords are also evaluated. From the test results, conventional fiber jumper cords are unable to transmit the signals over 2 mm cavity between the ends of both cords. Otherwise, non-contact fiber jumper cords can transmit the signals with stability up to the cavity of 7 mm though they have more transmission loss than the conventional ones. Consequently, non-contact fiber jumper cords that have better signal stability than conventional ones in environments are highly recommended in field applications, especially if they play a role as a cable for signal transmission between fiber optic sensors.

Experimental Study for Defects Inspection of CFRP Using Laser-Generated Ultrasound

  • Lee, Joon-Hyun;Park, Won-Su;Byun, Joon-Hyung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.41-45
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    • 2006
  • The fabrication process of fiber placement system of carbon fiber reinforced plastic (CFRP) requires real time process control and reliable inspection to ensure quality by preventing defects such as delamination and void. Therefore, novel non-contact inspection technique is required during the non-destructive evaluation in a fiber placement system. For the inspection of delamination in CFRP, various methods to receive laser-generated ultrasound were applied by using piezoelectric transducer, air-coupled transducer, wavelet transform and scanning laser ultrasonic technique. Laser-generated ultrasound was received with a conventional piezoelectric sensor in contacting manner. Then signal characteristics due to defects were analyzed to find a factor for detecting defects. Air-coupled transducer was used for reception of laser-generated guided wave using linear slit array in order to generate high frequency guided wave. And line scan technique was used to confirm the capability of on-line application. The high frequency component of laser-generated guided wave received with piezoelectric sensor disappeared after propagating through delamination region. Nevertheless, it was failed to receive high frequency guided wave in using air-coupled transducer. The first peak of the frequency spectrum under 100kHz in the delamination region is higher than in the sound region. By using this feature, the line scanned frequency data were acquired in fully non-contact generation and reception of ultrasound. This method was proved as useful technique for detecting delamination in CFRP.

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A Study on Development of Arc Sensor for Arc Welding Robot Using Consumable Electrode (소모성 전극을 사용하는 아크용접 로봇을 위한 아크센서 개발에 관한 연구)

  • 이승영;문형순;나석주;장영주;안병규
    • Journal of Welding and Joining
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    • v.11 no.3
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    • pp.22-33
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    • 1993
  • Arc sensor is indispensable to arc welding robot systems for compensating the joint misalignment such as mismatch of the workpiece, ill-conditioned positioner and thermal deformation during welding. Furthermore, the amount of these mismatches cannot be preivously expected, and changes from time to time. There are many kinds of seam trackers for correcting the welding path of the robot, where non-contact type sensors arc prevalently used in arc welding robot systems. In this study, an arc sensor was developed for GMA and FCA welding robot system. Since the arc sensor uses the arc characteristics during welding, the operating principle of the arc sensor must be adjusted according to the welding condition. Especially in GMA welding with the $CO_{2}$ shielding gas, the welding arc is not stable because of the short circuit and non-axial globular transfer mode of the molten droplet. In this study, the 2nd order least square curve fitting algorithm was adopted and the applicability of this algorithm was investigated for robot welding systems. For easy usage of the arc sensor, the operating parameters for arc sensor were limited to eight which can be easily determined by the operator.

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Touchless Buttons for Elevators using a Capacitance Sensor and Analog Multiplexers (정전용량 센서와 아날로그 멀티플렉서를 이용한 엘리베이터용 비접촉 버튼)

  • Ji-Young Lee;Gwanghyeon Jeong;Jusung Kim;Dong-Ho Lee
    • Journal of IKEEE
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    • v.28 no.2
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    • pp.228-233
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    • 2024
  • Due to the recent COVID-19 pandemic, various methods have been devised to prevent infections caused by physical contact. Among them, a non-contact button was developed to prevent infections in elevators, where many contacts occur in daily life. In this study, an active shield type capacitance sensor is used to detect changes in capacitance when a finger approaches. There is no static power consumption, and the relatively expensive ADC and MCU are reduced to one by sensing buttons every time using analog switches. In addition to the elevator buttons, this technology is expected to replace push-type buttons that many people contact in everyday life.

Reducing the Non Grinding Time in Grinding Operations(1st Report) -Reducing the Air Grinding time using Sound Sensor- (연삭가공에 있어 비가공 시간 단축에 관한 연구(I) -음향센서를 이용한 공연삭 시간의 단축-)

  • KIM, Sun Ho;AHN, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.85-91
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    • 1997
  • Air grinding time in grinding process has a great effect on its efficiency due to low feedrate. This paper presents a reduction methos of air grinding time in cylindrical plunge grinding operation. Tje reduction of air grinding time is accomplished by finding the distance between contact point and rising point of ultra- sonic signal of the grinding wheel to workpiece. It uses a variation of sound signal generated by the flow of coolant when the grinding wheel approaches to workpiece. The ultrasonic sensor with 23 kHz center fre- quency and 8 kHz bandwidth is used to find the nearest approaching point(NAP). Monitoring and control system of the grinding conditions is implemented with CNC controller to control feedrate override and ultrasonic sensor to find NAP. The experimental result shows that the ultrasonic signal is a good measure- ment to find NAP. But it needs the considerations for the effect of the relationship between flowrate of coolant and diameter of workpiece.

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A Study on Measuring the Shape of Transparent Objects using the Focal Area of Hologram Optical System (홀로그램 광학계의 초점영역을 이용한 투명 물체의 형상 측정에 관한 연구)

  • Byun, Jong-Hwan;Ryu, Young-Kee;Oh, Choon-Suk
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.600-602
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    • 2005
  • Recently image display devices have become large and high quality. To control the qualities of the component, measurements of the shape and thickness of a plate glass has been required. In order to measure the shape of the specular objects, Non-Contact Optical Sensor using Hologram laser unit was proposed. The sensor has a optical system that is composed of a Hologram laser and objective lens used for CD Player, and the sensor showed high performance for measuring the shape and thickness of transparent plates. In the sensor, the temperature of the sensor body is controlled by TEC(Thermoelectric Cooler). In this paper, we proposed the measuring method to make better performance of sensor using focus error signal of a hologram laser unit. It can measure the shape and the thickness of transparent objects with the s-type focus error signal which is generated by the sensor while it goes to the object.

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Design and development of non-contact locks including face recognition function based on machine learning (머신러닝 기반 안면인식 기능을 포함한 비접촉 잠금장치 설계 및 개발)

  • Yeo Hoon Yoon;Ki Chang Kim;Whi Jin Jo;Hongjun Kim
    • Convergence Security Journal
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    • v.22 no.1
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    • pp.29-38
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    • 2022
  • The importance of prevention of epidemics is increasing due to the serious spread of infectious diseases. For prevention of epidemics, we need to focus on the non-contact industry. Therefore, in this paper, a face recognition door lock that controls access through non-contact is designed and developed. First very simple features are combined to find objects and face recognition is performed using Haar-based cascade algorithm. Then the texture of the image is binarized to find features using LBPH. An non-contact door lock system which composed of Raspberry PI 3B+ board, an ultrasonic sensor, a camera module, a motor, etc. are suggested. To verify actual performance and ascertain the impact of light sources, various experiment were conducted. As experimental results, the maximum value of the recognition rate was about 85.7%.

Yoke Topology Optimization of the Bias Magnetic System in a Magnetostrictive Sensor (자기변형 센서 바이어스 자기계의 요크 위상최적설계)

  • Kim, Yoon-Young;Kim, Woo-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.923-929
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    • 2004
  • A magnetostrictive sensor is a sensor measuring elastic waves. Because of its unique non-contact measurement feature, the sensor receives more attentions in recent years. These sensors have been mainly used to measure longitudinal and torsional waves in ferromagnetic waveguides, but there increases an interest in using the sensor for flexural wave measurement. Since the performance of the sensor is strongly influenced by the applied bias magnetic field distribution, the design of the bias magnetic system providing the desired magnetic field is critical. The motivation of this investigation is to design a bias magnetic system consisting of electromagnets and yokes and the specific objective is to formulate the design problem as a bias yoke topology optimization. For the formulation, we employ linear magnetic behavior and examine the optimized results for electromagnets located at various locations. After completing the design optimization, we fabricate the prototype of the proposed bias magnetic system, and test its performance through flexural wave measurements.

Ultra Miniature Eddy Current Sensor with 3 Axes for On-Machine-Measurement (기상측정용 3축 구조의 초소형 와전류 센서 개발 및 평가)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.27-32
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    • 2010
  • The OMM(On-Machine-Measurement) system has many advantages compare to conventional measurement in the way the time and cost. But, the sensor suitable to OMM system is restrictive use. Touch trigger probe sensor has long time for measurement and non-contact sensor has directional demerit. Because the long mechanical parts such as gear and lead screw for pump, injector and machine tools has big and heavy, unclamp and transferring for measurement in machining process is very difficult. This paper presents a development of ultra miniature eddy current displacement sensor with 3 axes for On-Machine-Measurement system. The accuracy of the sensor is experimentally proved in the grinding machine. In experimental results, the accuracy has under ${\pm}5\;{\mu}m$.