• Title/Summary/Keyword: Non-Circular Cutting

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Simulation of tracking errors for non-circular cutting using voice coil motor (VCM을 이용한 비원형 형상 가공의 궤적 오차 시뮬레이션)

  • Hwang J.D.;Kwak Y.K.;Kim S.H.;Ahan J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.57-58
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    • 2006
  • A Simulation model is developed to minimize the path tracking errors when the non-circular cutting is done by a VCM(voice coil motor) driven tool. The relationship between PWM(Pulse Width Modulation) duty ratio and velocity of voice coil motor is theoretically derived from combining the circuit equation for the coils and the motion equation for the magnetic rod of the voice coil motor. The path tracking errors are showed differently according to the rotational speed, the number of segments and the control period in digital control. Given a required accuracy in the non-circular cutting, the optimal values for those parameters are determined based on the developed simulation model.

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Vibration Analysis of a Lathe Performing Non-Circular Cutting (비원형 단면의 선삭 가공시 발생하는 진동해석)

  • 신응수;박정호
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.291-298
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    • 2000
  • This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

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Analysis of Non-uniform Tension Effect on Dynamic Characteristics of Spinning Circular Plates in the Wafer Cutting Machine (웨이퍼 가공기에서 회전 원판의 동특성에 미치는 불균일 장력의 영향 분석)

  • 임경화
    • Journal of KSNVE
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    • v.8 no.2
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    • pp.324-330
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    • 1998
  • The forced vibration analysis of the outer-clamped spinnig annular disk with arbitrary in-plane is formulated to investigate the influence of non-uniform tension on the cutting accuracy of wafer cutting machine. The arbitrary in-plan force along the outer edge of an annular plate is expressed as a Fourier series. Galerkin method and modal superposition method are employed to obtain the forced responses under the static force and the impulse force in astationary coordinate. Through qualitative and quantitative analyses, it can be found that forced and impulse responses are sensitive to the non-uniformity of in-plane force, which can bring a bad effect to the accuracy of wafer cutting process. Also, in case of a spinning disk with non-uniform in-plane force, critical speed is required to define in a different way, compared with conventional definition in axi-symmetrical spinning disk.

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Development of Special Tool of Boom for Heavy Equipment (중장비 붐을 가공하기 위한 특수 공구의 개발)

  • Jeong, Hwang-Young;Song, Doo-Sang;Hong, Jun-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.149-155
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    • 2016
  • The purpose of this study is to develop special tools used to extend the tool life for the boom of heavy equipment. The boom of heavy equipment is manufactured by cutting the inner and outer surface with respect to the assembly site essential. In particular, when cutting the inner surface, entry of the tool is difficult owing to the limited size of the inner diameter and non circular cutting. In addition, the productivity is poor because the use of the cutting tool made of the SKH material. Therefore, it is necessary to develop a special tool for machining heavy equipment boom to extend tool life and to improve productivity. The special tool developed this study has the form of a holder and tip. The tip was created by applying a commercially available tungsten carbide insert.

Analysis of Electrical Contact Resistance Model in Multi-Contact of Tribological Elements (트라이볼로지 기소의 멀티접촉에서 전기접촉저항 모델해석에 관한 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.52-59
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    • 1996
  • The results of the electrical contact conductivity of multi-contact spots accounting the surface roughness and the non-conductive films of different origins such as air, water, cutting oil, and machining oil are presented. The array of metal spheres compressed between two flat plates has been used for simulation of the contact behavior of multiple contact of solids, under normal loading. Measurement of electrical contact resistance has been made using the equipment providing the adequate accuracy in the range of micro Ohms. The data on electrical contact resistance have been compared with theoretical predictions using the multiple contact model of constriction resistance. The effect of single spot number and array on conductivity of contact has been evaluated. The results of the experiments show that the contact resistance are closely related to the number of loading cycles, form of surface roughness, and presence of non-conductive films that reduce the size of the real electrical contact spots.

Design of Circularly Polarized Multi Band Antenna for Non-Linear Junction Detector System (비선형 소자 탐지 시스템용 원편파 다중 공진 안테나의 설계)

  • Kim, Jeong-Won;Min, Kyoeng-Sik;Park, Chan-Jin;Jeong, Jae-Hwan;Lee, Sak;Kwon, Hae-Chan
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.23 no.3
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    • pp.292-299
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    • 2012
  • This paper proposes the design of circularly polarized multi band antenna for a non-linear junction detector (NLJD) system. In order to design for broad bandwidth, the CPW (Co-Planar Waveguide) feeding method is considered in this design. In order to realize the circular polarization, the axial ratio was controlled by inserting a $45^{\circ}$ inclined slot on radiating element and by cutting an edge of the radiating patch. Measurement results of return loss, bandwidth, axial ratio, polarization pattern and gain are agreed well with their simulation results in interested frequency band at 2.4~ 2.44 GHz, 4.84~4.92 GHz, and 7.28~7.32 GHz.

A CAD/CAM System for Steam Paths of Turbine Generators (터빈발전기의 Steam Path 전용 CAD/CAM시스템)

  • Kim Y. I.;Kim D. S.;Jun C. S.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.4
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    • pp.254-261
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    • 2005
  • The purpose of this research is to develop a method for cutting non-circular holes on a bent thick plate. Generally in order to cut the holes on the large plates, a special-purpose 5-axis machine is needed. However, such a machine is unavailable in most of the machine shops. This paper provides a description of such a method that utilizes a general-purpose 5-axis water-jet machine in place of the special-purpose machine: First, the bent piece is transformed into a flat plate, where the shape of the holes is reconstructed by considering deformation during bending. Then, after a 5-axis NC data is generated, the holes on the flat plate are cut using the 5-axis water-jet machine. The final step is to return to its, original shape by bending the plate with its newly-cut holes. The proposed methodology is implemented as a dedicated system by customizing a commercial CAD/CAM system. Some illustrations are provided throughout the paper in order to show the validity of the proposed methods and the developed system.

Bending Strength Performance Evaluation of Glass Fiber Cloth Reinforced Cylindrical Laminated Veneer Lumber (직물형 유리섬유로 보강된 원통형 단판적층재의 휨 강도 성능 평가)

  • Lee, In-Hwan;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.3
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    • pp.415-423
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    • 2016
  • Cylindrical laminated veneer lumber (LVL) is produced by winding the veneer tape on a circular cylinder. The veneer tape was produced by cutting the veneer into a rectangular shape and sewing it in a vertical direction to the fiber. The tensile strength test was carried out by producing the veneer tape specimen with different species of veneer, types and combinations of sewing yarn. The Radiata pine veneer tape produced with three sewing lines using the reinforced sewing thread had the best tensile strength. Also, the separation and snapping problems of the veneer tape were improved, resulting in the improvement in the workability of cylindrical LVL. The bending strength of various cylindrical LVL produced with different types of veneer tape and a different number of lamination layers and the application of reinforcement with glass fiber cloth was compared with that of Larix log. Bending MOR of cylindrical LVL reinforced with glass fiber cloth at the volume ratio of 11% was improved by 65% in comparison to the non-reinforced cylindrical LVL. In the case of the cylindrical LVL produced with 2 sewing lines of veneer tape, a fracture occurred at the butt joint between the veneer tapes. However, in the case of the cylindrical LVL produced with 3 sewing lines of veneer tape a fracture occurred in the fiber direction.