• Title/Summary/Keyword: No-friction

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Effects of Initial AE Counts During Plastic Deformation in Friction \elding of Dissimilar Steel Tubes on the Weld Quality Control (이종강관 마찰용접의 소성변형 중 발생된 초기 AE양이 용접품질 제어에 미치는 영향에 관한 연구)

  • 오세규;김동조;정락기
    • Journal of Welding and Joining
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    • v.1 no.2
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    • pp.69-75
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    • 1983
  • Both in-process quality control and reliability of the weld is one of the major concerns is applying friction welding. No reliable nondestructive monitoring method is available at present to determine the weld quality particularly in process of production. So that, this paper presents an experimental examination and quantitative analysis for the effects of initial acoustic emission(AE) counts on the weld strength relating to the rotating speed as a new approach which attempts finally to develop an on-line quality monitoring system design for friction welds using AE techniques. As one of the important results, it was well confirmed that the initial AE counts occurring during plastic deformation period of welding were quantitatively correlated with reliability at 95% confidence level to the joint strength of welds, tube-to-tube (SM 20 C to STS 304) and then an AE technique using the initial AE counts can be reliably applied to in-process strength monitoring of the weld.

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Basic Study on the Regenerator of Stilting Engine (II) - Heat transfer and flow friction loss characteristics of the regenerator with wire screen matrix - (스털링기관용 재생기에 관한 기초연구 (II) - 철망을 축열재로 한 재생기의 전열 및 유동손실특성 -)

  • 김태한;이시민;이정택
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.529-536
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    • 2002
  • The performance of stilting engine, in particular, its energy conversion efficiencies are critically influenced by the regenerator characteristics. The regenerator characteristics are influenced by effectiveness, void fraction. heat transfer loss and fluid friction loss in the regenerator matrix. These factors were influenced by the surface geometry and material properties of the regenerator matrix. The regenerator design goals arc good heat transfer and low pressure drop of working Bas across the regenerator. Various data for designing a wire screen matrix have been given by Kays and London(1984). The mesh number of their experiment. however, was confined below the No. 60. which seems rather small for the Stirling engine applications. In this paper. in order to provide a basic data for the design of regenerator matrix, characteristics of heat transfer and flow friction loss were investigated by a packed mettled of matrix in oscillating flow as the same condition of operation in a Stirling engine. Seven kinds of sing1e wire screen meshes were used as the regenerator matrices. The results are summarized as follows; 1. While the working fluid flew slowly in the regenerator. the temperature difference was great at the both hot-blow(the working fluid flows from healer to cooler) and cold-blow(the working fluid flows from cooler to healer). On the other hand. while the working fluid flew fast. the temperature difference was not distinguished. 2. The No.150 wire screen used as the regenerator matrix showed excellent performance than tile others. 3. Phase angle variation and filling rate affected heat transfer or regenerator matrices. 4. Temperature difference between the inlet and outlet of the regenerator is very hish in degree of 120 phase angle.

Characteristics of Friction Stir Lap Weldment according to Joining Parameter in 5052 Aluminium Alloy (5052 알루미늄 합금에서 접합변수에 따른 겹치기 마찰교반접합부의 특성)

  • Ko, Young-Bong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.45 no.5
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    • pp.181-187
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    • 2012
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.

Push-out tests on demountable high-strength friction-grip bolt shear connectors in steel-precast UHPC composite beams for accelerated bridge construction

  • Haibo, Jiang;Haozhen, Fang;Jinpeng, Wu;Zhuangcheng, Fang;Shu, Fang;Gongfa, Chen
    • Steel and Composite Structures
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    • v.45 no.6
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    • pp.797-818
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    • 2022
  • Steel-precast ultra-high-performance concrete (UHPC) composite beams with demountable high-strength friction-grip bolt (HSFGB) shear connectors can be used for accelerated bridge construction (ABC) and achieve excellent structural performance, which is expected to be dismantled and recycled at the end of the service life. However, no investigation focuses on the demountability and reusability of such composite beams, as well as the installation difficulties during construction. To address this issue, this study conducted twelve push-out tests to investigate the effects of assembly condition, bolt grade, bolt-hole clearance, infilling grout and pretension on the crack pattern, failure mode, load-slip/uplift relationship, and the structural performance in terms of ultimate shear strength, friction resistance, shear stiffness and slip capacity. The experimental results demonstrated that the presented composite beams exhibited favorable demountability and reusability, in which no significant reduction in strength (less than 3%) and stiffness (less than 5%), but a slight improvement in ductility was observed for the reassembled specimens. Employing oversized preformed holes could ease the fabrication and installation process, yet led to a considerable degradation in both strength and stiffness. With filling the oversized holes with grout, an effective enhancement of the strength and stiffness can be achieved, while causing a difficulty in the demounting of shear connectors. On the basis of the experimental results, more accurate formulations, which considered the effect of bolt-hole clearance, were proposed to predict the shear strength as well as the load-slip relationship of HSFGBs in steel-precast UHPC composite beams.

Stability and Curving Performance of Bogies Having Side Bearer (사이드 비어러 가 있는 보기 의 安定性 및 커브 走行性能)

  • 임진수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.6
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    • pp.526-535
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    • 1984
  • An analysis has been developed to evaluate the lateral stability and curving performance of rigid bogies having side bearer friction. A bogie model having 2 degree of freedom in lateral and yaw direction is utilized, and it's validity is examined. The effect of various design parameters are investigated. It is shown that there is no change in curving performance as lateral load is varied, and that varing side bearer friction has no significant effect on both critical speed and curving.

CDM Controller Incorporating Friction Compensation for Rotational Inverted Pendulum

  • Cahyadi, Adha I.;Benjanarasuth, Taworn;Isarakorn, Don;Ngamwiwit, Jongkol;Komine, Noriyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1901-1905
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    • 2004
  • A controller designed by CDM for a servo type system which is an augmented system constructed from a rotational inverted pendulum with an integrator added to its arm, is presented in this paper. In order to be able to apply the CDM concept, the augmented system must be linearized and converted into controllable canonical form. Then, the controller consisting of the state feedback gain matrix and an integral gain in the sense of CDM can be obtained. This shows that design procedure for the proposed controller is easy. The experimental results obtained from the rotational inverted pendulum controlled by the proposed controller show that the system response has no steady-state error, however, the oscillation amplitude of the arm angle is still significant. Therefore, in this paper, the friction compensation using Coulomb friction with stiction is also added to the controller. The oscillation amplitude of the arm angle that can be reduced remarkably is also shown in the experimental results.

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A Study on Lateral Tire-road Friction Coefficient Estimation Using Tire Pneumatic Trail Information (타이어 뉴메틱 트레일 정보를 활용한 횡방향 타이어 노면 마찰 계수에 관한 연구)

  • Han, Kyoungseok;Choi, Seibum
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.310-318
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    • 2016
  • The demands for vehicle safety systems such as ABS and ESC have been increased. Accurate vehicle state estimation is required to realized the abovementioned systems and tire-friction coefficient is crucial information. Estimation of lateral tire-road friction coefficient using pneumatic trail information is mainly dealt in this paper. Pneumatic trail shows unique characteristics according to the wheel side slip angle and these property is highly sensitive to vehicle lateral motion. The proposed algorithm minimizes the use of conventional tire models such as magic formula, brushed tire model and Dugoff tire model. The pure side slip maneuver, which means no longitudinal dynamics, is assumed to achieve the ultimate goal of this paper. A simulation verification using Carsim and Simulink is performed and the results show the feasibility of the proposed algorithms.

Nonlinear Adaptive Control for Linear Motor through the Estimation of Friction Forces and Force Ripples (마찰력 및 리플력 추정을 통한 리니어 모터의 비선형 적응제어)

  • Kim, Hong-Bin;Lee, Byong-Huee;Han, Sang-Oh;Huh, Kun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.1 s.256
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    • pp.18-25
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    • 2007
  • Linear motor is easily affected by load disturbance, force ripple, friction, and parameter variations because there is no mechanical transmission to reduce the effects of model uncertainties and external disturbance. These nonlinear effects have been reduced for high-speed/high-accuracy position control either through the better motor design or via the better control algorithm that can compensate the nonlinear effects. In this paper, a nonlinear adaptive control algorithm is designed and applied for the position control of permanent magnet linear synchronous motor. In order to estimate and compensate the nonlinear effects such as friction and force ripple, the estimation and the nonlinear adaptive control laws are derived based on the virtual control input and a suitable Lyapunov function. The proposed controller is evaluated through the computer simulations. The control algorithm is also implemented to a DSP board and interfaced to the PMLSM for verifying the realtime control performance.

Effect of Punch Design and Flow Stress on Frictional Calibration Curve in Boss and Rib Test (보스-리브 시험 시 마찰보정선도에 대한 펀치형상 및 유동응력의 영향)

  • Yun, Y.W.;Kang, S.H.;Lee, Y.S.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.640-645
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    • 2009
  • Recently, boss and rib test based on backward extrusion process was proposed to quantitatively evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and flow stress on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the calibration curves showing the heights of the boss and rib. In addition, the effect of flow stress on the calibration curves was investigated through FE simulations. It was found that there is no effect of strength coefficient of the workpiece on the calibration curves for estimation of friction condition. On the other hand, the strain-hardening exponent of the workpiece has a significant influence on the calibration curve.

Tests of the interface between structures and filling soil of mountain area airport

  • Wu, Xueyun;Yang, Jun
    • Geomechanics and Engineering
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    • v.12 no.3
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    • pp.399-415
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    • 2017
  • A series of direct shear tests were conducted to investigate the frictional properties of the interface between structures and the filling soil of Chongqing airport fourth stage expansion project. Two types of structures are investigated, one is low carbon steel and the other is the bedrock sampled from the site. The influence of soil water content, surface roughness and material types of structure were analyzed. The tests show that the interface friction and shear displacement curve has no softening stage and the curve shape is close to the Clough-Duncan hyperbola, while the soil is mainly shear contraction during testing. The interface frictional resistance and normal stress curve meets the Mohr-Coulomb criterion and the derived friction angle and frictional resistance of interface increase as surface roughness increases but is always lower than the internal friction angle and shear strength of soil respectively. When surface roughness is much larger than soil grain size, soil-structure interface is nearly shear surface in soil. In addition to the geometry of structural surface, the material types of structure also affects the performance of soil-structure interface. The wet interface frictional resistance will become lower than the natural one under specific conditions.