• Title/Summary/Keyword: Multilayer ceramic capacitors

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The Effect of Binder Burnout Time and Heating Rate on the Electrical Properties of Multilayer Ceramic Capacitors (소결과정에 있어서 Bindex Burnout 온도 및 소결온도까지의 가열속도가 MLC의 전기적 특성에 미치는 영향)

  • 김호기;오창섭;김용혁
    • Journal of the Korean Ceramic Society
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    • v.24 no.3
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    • pp.207-214
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    • 1987
  • This paper is to determine the effect of binder burnout time and heating rate on the electrical propertries of type II multilayer ceramic capacitors(MLC). The quality of multilayer ceramic capacitor depends suitable on the binder burnout time, which is determined for at least 24 hours in the PVB-binder system. It is suggested that theelectrical properties of multilayer ceramic capacitor is due to the control of heating rate, with the dipole moment density from grain size distributiion. Comparing the fast firing with slow, we observed a small but consistent improvement in the electrical properties.

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Design and Analysis of Electrical Properties of a Multilayer Ceramic Capacitor Module for DC-Link of Hybrid Electric Vehicles

  • Yoon, Jung-Rag;Moon, Bong Hwa;Lee, Heun Young;Jeong, Dae Yong;Rhie, Dong Hee
    • Journal of Electrical Engineering and Technology
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    • v.8 no.4
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    • pp.808-812
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    • 2013
  • Multilayer capacitors with high ripple current and high capacitance were manufactured. The electrical properties of these capacitors were characterized for potential application for DC-link capacitors in hybrid electric vehicle inverters. Internal electrode structures were designed to achieve high capacitance and reliability. A single multilayer capacitor showed $0.46{\mu}F/cm^3$ of capacitance, 0.65% of dielectric loss, and 1450 V to 1650 V of dielectric breakdown voltage depending on the design of the internal electrode. The capacitor module designed with several multilayer capacitors gave a total capacitance of $450{\mu}F$, which is enough for hybrid electric vehicles. In particular, an equivalent series resistance of $4.5m{\Omega}$ or less will result in 60 $A_{rms}$, thereby reaching the allowed ripple current for hybrid electric vehicles.

Fabrication and Analysis of Multilayer Ceramic Capacitors for Medium and High Voltage (중, 고압용 적층 세라믹 캐패시터 제작 및 분석)

  • Yoon, Jung-Rag;Kim, Min-Ki;Lee, Heun-Young;Lee, Serk-Won
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.8
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    • pp.685-689
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    • 2005
  • In the fabrication and design of MLCCs (Multilayer Ceramic Capacitors) with Ni inner electrode for medium and high voltage, reliability and dielectric breakdown mode have been investigated. For thickness of green sheet, the relationship between the rated voltage versus the thickness of green sheet. Increasing the thickness of green sheet increases the dielectric breakdown voltage. However, a practical limit to this linear relationship occurs at 30 urn and above. As the thickness of green sheet increased, dielectric breakdown voltage and weibull coefficient is increased, but abruptly decrease at 30 urn and 36 urn. When 24 urn of green sheet thickness, weibull coefficient and dielectric breakdown voltage were 13.58 and 70 V/um respectively. The results enabling the MLCCs to demonstrate high levels of reliability at medium and high voltage.

Reduced Model Design of Multilayer Ceramic Capacitor for Vibration Analysis

  • WANG, YIQI;Ko, Byung-Han;Park, No-cheol;Park, Yonug-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.392-393
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    • 2014
  • Multilayer ceramic capacitors (MLCCs) have become one kind of the most widely used electrical components in recent decades. And the technology of MLCCs is developing continuously towards a direction of high capacitance and miniaturization. While the tiny thickness and the large quantity of the layers often make it very troublesome to do analysis with the full model MLCCs. In order to solve this problem, reduced model with fewer layers of MLCC was designed and verified in this paper.

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Analysis the Reliability of Multilayer Ceramic Capacitor with inner Ni Electrode under highly Accelerated Life Test Conditions

  • Yoon, Jung-Rag;Lee, Kyung-Min;Lee, Serk-Won
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.1
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    • pp.5-8
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    • 2009
  • The reliability of multilayer ceramic capacitor with active thin dielectric layer was investigated by highly accelerated life test at various stress condition. The distribution of multilayer ceramic capacitor failure times is plotted as a function of time from Weibull distribution function. According to the test result, voltage acceleration factor is obtained from 2.24 to 2.96. The acceleration by temperature is much higher than other values of active thick dielectric layer. It is clear that median time to failure is affected by the stress voltage for high volumetric efficiency ceramic capacitors with active thin dielectric layer. The degradation under stress of voltage involves electromigration and accumulation of oxygen vacancy at Ni electrode interface of cathode.

Control of Connectivity of Ni Electrode with Heating Rates During Sintering and Electrical Properties in BaTiO3 Based Multilayer Ceramic Capacitors

  • Yoon, J.R.;Shin, D.S.;Jeong, D.Y.;Lee, H.Y.
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.4
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    • pp.181-184
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    • 2012
  • $BaTiO_3$ based multilayer ceramic capacitors with Ni electrodes can be explained as 2-2 composites with different thermal expansion coefficient and sintering behaviors. To achieve the high capacitance and reliability of MLCCs, a homogenous Ni electrode configuration with high connectivity is required. We controlled the heating rates during sintering to achieve densification by suppressing grain growth. Experimental results revealed that a large heating rate gave high connectivity of Ni electrode, high capacitance, small dissipation factor, high breakdown voltage, and high reliability of MLCC chips.

Failure Prediction of Multilayer Ceramic Capacitors (MLCCs) under Temperature-Humidity-Bias Testing Conditions Using Non-Linear Modeling (비선형모델링을 통한 온습도 바이어스 시험 중의 다층 세라믹축전기 수명 예측)

  • Kwon, Daeil;Azarian, Michael H.;Pecht, Michael
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.3
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    • pp.7-10
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    • 2013
  • This study presents an approach to predict insulation resistance failure of multilayer ceramic capacitors (MLCCs) using non-linear modeling. A capacitance aging model created by non-linear modeling allowed for the prediction of insulation resistance failure. The MLCC data tested under temperature-humidity-bias testing conditions showed that a change in capacitance, when measured against a capacitance aging model, was able to provide a prediction of insulation resistance failure.

The Role of Calcium as a Reduction Inhibitor in $BaTiO_3$ (Ca 첨가에 의한 $BaTiO_3$의 환원억제기구)

  • Hwang, Y.;Kim, Y.H.;Park, S.J.
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.741-746
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    • 1990
  • Dielectrics which do not lose their high insulation resistance in reducing atmosphere are necessary for multilayer ceramic capacitors with Ni internal electrode. In this study we investigated the Ca ion site occupancy in A-site excess Ca-doped BaTiO3 by measuring the insulation resistance, lattice constant and Curie temperature. Its Curie temperature, which was lower than that of the pure BaTiO3, was more lowered by sintering in reducing atmosphere. Lattice constnat of c-axis decreased and that of a-axis increased, suggesting substitution of Ca ions for Ti ions. Hence CaTi" acts as an acceptor to maintain high insulation resistance.ance.

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Capacitance Aging Behavior of Acceptor-Doped BaTiO3 under DC Electrical Field (직류 전계에 의한 Acceptor 첨가 BaTiO3의 유전특성 열화 현상)

  • Hahn, Dong-Woo;Han, Young-Ho
    • Journal of the Korean Ceramic Society
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    • v.46 no.2
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    • pp.219-223
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    • 2009
  • Effects of MgO or $R_2O_3$(R:Dy, Ho, Yb) on the capacitance aging behavior of multilayer ceramic capacitors (MLCCs) based on $BaTiO_3$ dielectrics under DC electrical fields has been studied. At a DC field of 1 $V{/\mu}m$, the capacitance of MLCC specimens dropped immediately in a very short period (<10 s, the first stage) and then decreased continuously with time (the second stage). Mn doping significantly increased the aging rate in the second stage. The addition of MgO or $R_2O_3$ notably decreased the second stage aging rate of Mn-doped specimens. Yb doping gives rise to the lowest aging rate in the second stage, which is due to the larger population of defect dipoles associated with oxygen vacancies.

Establishment of a BaTiO3-based Computational Science Platform to Predict Multi-component Properties (다성분계 물성을 예측하기 위한 BaTiO3기반 계산과학 플랫폼 구축)

  • Lee, Dong Geon;Lee, Han Uk;Im, Won Bin;Ko, Hyunseok;Cho, Sung Beom
    • Journal of Sensor Science and Technology
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    • v.31 no.5
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    • pp.318-323
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    • 2022
  • Barium titanate (BaTiO3) is considered to be a beneficial ceramic material for multilayer ceramic capacitor (MLCC) applications because of its high dielectric constant and low dielectric loss. Numerous attempts have been made to improve the physical properties of BaTiO3 in response to recent market trends by employing multicomponent alloying strategies. However, owing to its significant number of atomic combinations and unpredictable physical properties, finding a traditional experimental approach to develop multicomponent systems is difficult; the development of such systems is also time-consuming. In this study, 168 new structures were fabricated using special quasi-random structures (SQSs) of Ba1-xCaxTi1-yZryO3, and 1680 physical properties were extracted from first-principles calculations. In addition, we built an integrated database to manage the computational results, and will provide big data solutions by performing data analysis combined with AI modeling. We believe that our research will enable the global materials market to realize digital transformation through datalization and intelligence of the material development process.