• Journal of Korean Society for Quality Management
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• v.24 no.1
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• pp.20-31
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• 1996

A pure zero-one integer program is formulated for determining where to assign the inspection stations in a multi-stage production system. The objective fuction is formulated to minimize the overall inspection costs. One of the major characteristics of this system is that an assigned inspection station is to inspect only the items produced in previous manufacturing stages. Each inspection station can be assigned to any possible inspection stage between two manufacturing stages. Error-free and screening inspection policy is assumed in this system and the defective items found in any inspection station will be reworked at once. The integer programming model presented in this paper has the advantages in the ease of modeling and modifiing as compared with the existing dymanamic programming methods. The solutions of the model can be easily obtained by the commercially available softwares like LINDO and GAMS.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.14 no.24
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• pp.97-103
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• 1991

This paper deals with a scheduling problem with the objective of maximizing the throughput rate in flexible manufacturing system with shop type. Manufacturing system is consisted of multi-stage in series. All kinds of parts are processed in same in processing time. No buffer space is allowed between stages, and no part waiting is allowed in each stage. Part flow control method for determining the optimal production sequence of all parts and the production starting time of each part is proposed.

• Management Science and Financial Engineering
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• v.1 no.1
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• pp.21-37
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• 1995

This paper suggests a procedure of decomposing a multi-stage dynamic location problem into stages with respect stage. The problem can be formulated as a mixed integer programming problem, which is difficult to be solved directly. We perform a series of transformations in order to divide the problem into stages. In the process, the assumption of PSO (production-system-only) plays a critical role. The resulting subproblem becomes a typical single-stage dynamic location problem, whose efficient algorithms have been developed efficiently. An extension of this study is to find a method to integrate the solutions of subproblems for a final solution of the problem.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1995.04a
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• pp.749-749
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• 1995

• Journal of Korean Society of Industrial and Systems Engineering
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• v.18 no.36
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• pp.167-174
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• 1995

The Dynamic programming method are developed for determining where to assign the inspection efforts in serial multi-stage production systems. The objective function is formulated to minimize the inspection and repairing costs. One of the major assumptions in this systems is that every assigned inspection stations should inspect the only items produced in manufacturing stages after the previous inspction station. The inspection stations can be assigned at every possible inspection stage after the manufacturing stages. Two type error is considered and screening inspection policy is assumed in this system and the defective items detected in tile inspection stations will be repaired or scraped by the defective types.

• The Journal of the Korea Contents Association
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• v.15 no.5
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• pp.18-26
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• 2015

In this paper, we presented a design and control method of multi-stage with wagon and lift stage. Multi-stage system has 4 degree-of-freedom(DOF), i.e., forward/backward/left/right/rotate and up/down motion. Wagon mechanism in the type of two wheel and steering is proposed in order to improve for the maneuverability compared to the existing differential-type wagons. Also, the lift mechanism is designed by interlocking type in order to make the maximum height bigger than 10 times of the original height. We also proposed a path planning algorithm. The performance of the propped system is validated via multi motion experiments, so that the multi-stage system is useful for various performances production.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1990.04a
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• pp.186-194
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• 1990

Just-In-Time production is to keep the kanban system. When production managers implement and operate successfully the system in the multi-Line, multi-stage production setting, it is very important to determine the number of kanbans in deterministic kanban system under consideration with relevant factors as well as with cost. In concrete, we discuss about following factors in kanban system and provide a model formulating the multi-objective goal programming : Demand, stock on hand in process, Inventory cost and Labor cost, Vendor's suppling capacity, Work Load. Finally we analyze several numerical examples in order to test the model and attempt to expand the model in general case.

• Journal of Korean Institute of Industrial Engineers
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• v.3 no.1
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• pp.39-47
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• 1977

Most of the current literature on inventory theory has been devoted to the study of single stage models. A class of inventory problems which is of great interest is the multistage inventory system which involves a series and hierarchical sequence of stations. This study analyzes some aspect of the series type and multi-stage inventory system, using the fixed cycle ordering which bas a modificatory control function in the system equations. The objective of this study is to clarify the dynamic behavior of the system. The author has derived the theoretical formulas of variation of ordering quantity and stock fluctuation of each stage due to power spectral density function. Influence of parameters such as, (1) intensity of autocorrelation of demand sequence ($\lambda$), (2) forecasting exponential smoothing factors of each stage (${\alpha}_1,\;{\alpha}_2,\;{\alpha}_3$) and (3) production control factor of the 3rd stage ($\gamma$), as operators of the system on the variation of ordering quantity and stock fluctuation of the system. is also clarified. As a result of this study, the relations between the variation of ordering quantity, stock fluctuation and the parameters of the system, have been found. The principles and the theorical analysis presented here will be applicable to more complex type of discrete control systems in constructing the specific condition of the system to minimize inventory variances.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.2
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• pp.251-256
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• 2006

In this paper we consider multi-stage, multi-product production, inventory systems which have assembly-tree-structure. We propose a new mathematical model for pull type ordering systems based on JIT manufacturing systems. To apply the model to an actual automobile parts manufacturer, the objective of proposed model is to minimize the sum of inventory and setup costs. Finally, a numerical example and computational results are given to illustrate the proposed model.

• Journal of the Korean Operations Research and Management Science Society
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• v.20 no.1
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• pp.27-34
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• 1995

In this paper, we have developed a model to determine the input quantity to be processed at each stage of a multi-stage production system in which the yield at each stage may be random and may need reworking at this stage. Yield randomness. especially in a semiconductor industry, is a most challenging problem for production control. The demand for flnal product is uncertain. We have extended the model proposed in Park and Kim[9] to consider a multiple number of reworkings which can be done at any stage prior to or tat the stage whose output in bad, depending on the level of the defect.