• 제목/요약/키워드: Multi-Gear

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Analysis of vibration characterization of a multi-stage planetary gear transmission system containing faults

  • Hao Dong;Yue Bi;Bing-Xing Ren;Zhen-Bin Liu;Yue, Li
    • Structural Engineering and Mechanics
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    • 제88권4호
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    • pp.389-403
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    • 2023
  • In order to explore the influence of tooth root cracks on the dynamic characteristics of multi-stage planetary gear transmission systems, a concentrated parameter method was used to construct a nonlinear dynamic model of the system with 30-DOF in bending and torsion, taking into account factors such as crack depth, length, angle, error, time-varying meshing stiffness (TVMS), and damping. In the model, the energy method was used to establish a TVMS model with cracks, and the influence of cracks on the TVMS of the system was studied. By using the Runge- Kutta method to calculate the differential equations of system dynamics, a series of system vibration diagrams containing cracks were obtained, and the influence of different crack parameters on the vibration of the system was analyzed. And vibration testing experiments were conducted on the system with planetary gear cracks. The results show that when the gear contains cracks, the TVMS of the system will decrease, and as the cracks intensify, the TVMS will decrease. When cracks appear on the II-stage planetary gear, the system will experience impact effects with intervals of rotation cycles of the II-stage planetary gear. There will be obvious sidebands near the meshing frequency doubling, and the vibration trajectory of the gear will also become disordered. These situations will become more and more obvious as the degree of cracks intensifies. Through experiments, the theoretical results are in good agreement with experimental results, verifying the correctness of the theoretical model. This provides a theoretical basis for fault diagnosis and reliability research of the system.

기계유압식 무단변속기용 기어트레인에 대한 위험속도 해석 (The Critical Speed Analysis of Gear Train for Hydro-Mechanical Continuously Variable Transmission)

  • 배명호;배태열;최성광
    • 드라이브 ㆍ 컨트롤
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    • 제14권4호
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    • pp.71-78
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    • 2017
  • The power train of hydro-mechanical continuously variable transmission (HMCVT) for 8-ton class forklift includes hydro-static units, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The helical & planetary gears are key components of HMCVT's power train wherein strength problems are the main concerns including gear bending stress, gear compressive stress, and scoring failure. Many failures in power train gears of HMCVT are due to the insufficient gear strength and resonance problems caused by major excitation forces, such as gear transmission error of mating gear fair in the transmission. In this study, wherein excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate the power train gears' critical speeds. Mode shapes and natural frequencies of the power train gears are calculated by CATIA V5. These are used to predict resonance failures by comparing the actual working speed range with the critical speeds due to the gear transmission errors of HMCVT's power train gears.

다중모드 무단 변속기의 구조이론에 관한 연구 (Basic Theory on a Multi-Mode CVT)

  • 이진원;장욱진;박진호;박영일;이장무
    • 대한기계학회논문집A
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    • 제24권10호
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    • pp.2477-2486
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    • 2000
  • A planetary gear assembly is a key component to combine and/or split a power from the source. With a planetary gear assembly, a continuously variable unit extends its capacity by means of power bra nching mechanism. Power branching with one planetary gear assembly and one continuously variable unit is categorized into 12 basic types. Each type represents peculiar power transmitting characteristics. Additionally, a multi-mode (range) continuously variable transmission can be designed with accompanying clutches. A multi-mode continuously variable transmission changes the path through which the source power is transmitted. Each path has its own features, such as high efficiency. In this paper, some design principles are examined such as, criteria to guarantee the minimum power efficiency, and constraints to guarantee the smooth mode shift after discussing well-known features of multi-mode M mathematically.

다중선로 고장을 고려한 배전자동화용 개폐기 설치기준 (The Standard for Installation of Automated Distribution Switch-gear in Multi-Line Faults)

  • 이중호;하복남;조남훈;임성일
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 C
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    • pp.1079-1081
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    • 1999
  • This paper presents the standard for dividing/tieing the distribution lines and installing optimally the automated distribution switch-gear in multi-line faults. Also this paper recommends the distribution system design in consideration of the live load transfer of the concentrated load in the last load-side. This recommendation will be useful for designing the distribution network, developing the feeder automation software and operating the distribution automation system.

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다단 감속치차계의 비틀림진동 해석 (Torsional Vibration Analysis of a Multi-Stage Reduction Gear System)

  • 이동환;김영철;최상규;이안성
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1996년도 추계학술대회논문집; 한국과학기술회관, 8 Nov. 1996
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    • pp.307-312
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    • 1996
  • A torsional vibration analysis of a multi-stage reduction gear box connected to a gas turbine system is presented. For a free vibration analysis the Modified Hibner Branch Method, so called "Blank Matrix Method", and the .lambda.-Matrix Method are used in the modeling and the eigenvalue solution, respectively. Also, a short circuit forced analysis of the system is performed, utilizing the energy method modeling. It is shown that the results of the free vibration analysis have the same tendency as those of the short circuit analysis. analysis.

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저진동 슬래그 분쇄장치용 감속기 개발 (Development of the Decelerator for Briquetting Machine with Low Vibration)

  • 이형우;허남수;김인환
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권8호
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    • pp.1043-1049
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    • 2012
  • 다단의 기어와 이를 구동하고 지지하는 축 및 베어링으로 구성되는 슬래그 분쇄장치(Briquetting M/C) 용 감속기를 개발하기 위하여, AGMA 규격에 의한 치차의 굽힘강도와 면압강도의 해석과 케이스의 구조해석을 포함한 정적설계를 수행하고, 감속기의 불평형 질량, 기어의 맞물림 전달오차에 의한 기진력을 고려한 동적설계를 하였다. 진동해석 결과 감속기의 운전속도 범위 내에 위험속도가 없는 것을 확인하였다.

다목적 농작업 기계 변속기 부변속 안전율 분석 (Safety Factor Analysis of Range-Shift on Multi-Purpose Agricultural Implement Machinery)

  • 문석표;백승민;이남규;박성운;최영수;최창현;김용주
    • 드라이브 ㆍ 컨트롤
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    • 제17권4호
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    • pp.141-151
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    • 2020
  • The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.

Multi-con와 ALPT을 활용한 TiAlN코팅층 표면연마 초경호브의 절삭특성 및 공구수명 평가 (Evaluation Tool Life and Cutting Characteristics of Carbide Hob TiAlN Coating Surface Polishing Using Aero Lap Polishing Technology and Multi-con)

  • 천종필;편영식
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.848-854
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    • 2012
  • SCM420 steel cutting gear to improve the durability is quenched. When quenching, increases surface hardness, a change of the physical properties and machinability or fall. This study, using a solid carbide hobs skiving hobbing gear cutting finishing. And cutting tool solid carbide TiAlN coating hove when TiAlN coating on the surface of multi-con polishing hob conducted aero lap nano polishing for each cutting. Experimental results conducted aero lap nano coating on the surface polishing tool machinability was excellent. And aero lap nano polishing tool results were reduced 2.5 times the tool wear compared to TiAlN coated tools. Excellent results were 1.42 times longer tool life.

차동 기어의 진동 저감을 위한 동력 전달계 진동 해석 (Vibrational analysis of driveline for reducing differential gear vibration)

  • 최은호
    • 한국생산제조학회지
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    • 제6권3호
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    • pp.96-102
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    • 1997
  • Eigenvalue analysis of vibration mode and an analysis by frequency response among the methods of predicting gear noise are related with transmitting sound of vibration. In this study we intended to reduce the vibration noise of differential gear by reducing torque fluctuation of drive pinion shaft which causes vibration noise of differential gear in rear wheel drive vehicles. For this we developed multi-degree of freedom analysis model in which mass moment of inertia and torsional spring combined and we examined the influence of torsional vibration of driveline elements by performing forced vibration analysis of engine excitation torque. We studied the methods for reducing torsional vibration of driveline according to the design factor of propeller shaft and examined the effects reducing vibration in differential gear by applying flexible coupling.

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지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석 (The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift)

  • 배명호;배태열;최성광
    • 드라이브 ㆍ 컨트롤
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    • 제13권4호
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    • pp.45-51
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    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.