• Title/Summary/Keyword: Multi-Casting System

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Development of the Intelligent Multi-Casting System (지능형 멀티 캐스팅 방송 시스템의 개발)

  • Lim Chan-Ho
    • Journal of Korea Society of Industrial Information Systems
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    • v.10 no.4
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    • pp.90-96
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    • 2005
  • This paper develops a multi-casting system could be used in a school and hospital and government and municipal public offices. The developed multi-casting system uses various educational multimedia titles effectively and is capable of remote control by using a network(LAN). The developed system includes speaker control module that make individual or group broadcasting, AV contents control module for using a diverse educational multimedia title effectively and light control module. The system uses RS-485C communication module and the effective control system interface based on GUI.

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Scheduling of a Casting Sequence Under Just-In-Time (JIT) Production (적시 생산 방식에서의 주조공정 스케줄링)

  • Park, Yong-Kuk;Yang, Jung-Min
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.3
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    • pp.40-48
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    • 2009
  • In this article, scheduling of a casting sequence is studied in a casting foundry which must deliver products according to the Just-in-time(JIT) production policy of a customer. When a foundry manufactures a variety of casts with an identical alloy simultaneously, it frequently faces the task of production scheduling. An optimal casting schedule should be emphasized in order to maximize the production rate and raw material efficiency under the constraints of limited resources; melting furnaces and operation time for a casting machine. To solve this practical problem-fulfilling the objectives of casting the assigned mixed orders for the highest raw material efficiency in a way specified by the customer's JIT schedule, we implement simple integer programming. A simulation to solve a real production problem in a typical casting plant proves that the proposed method provides a feasible solution with a high accuracy for a complex, multi-variable and multi-constraint optimization problem. Employing this simple methodology, a casting foundry having an automated casting machine can produce a mixed order of casts with a maximum furnace utilization within the due date, and provide them according to their customer's JIT inventory policy.

Stability analysis of a three-layer film casting process

  • Lee, Joo-Sung;Shin, Dong-Myeong;Jung, Hyun-Wook;Hyun, Jae-Chun
    • Korea-Australia Rheology Journal
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    • v.19 no.1
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    • pp.27-33
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    • 2007
  • The co-extrusion of multi-layer films has been studied with the focus on its process stability. As in the single-layer film casting process, the productivity of the industrially important multi-layer film casting and the quality of thus produced films have often been hampered by various instabilities occurring in the process including draw resonance, a supercritical Hopfbifurcation instability, frequently encountered when the draw ratio is raised beyond a certain critical value. In this study, this draw resonance instability along with the neck-in of the film width has been investigated for a three-layer film casting using a varying width non-isothermal 1-D model of the system with Phan-Thien and Tanner (PTT) constitutive equation known for its robustness in portraying extensional deformation processes. The effects of various process conditions, e.g., the aspect ratio, the thickness ratio of the individual film layers, and cooling of the process, on the stability have been examined through the nonlinear stability analysis.

A Study on Design and Durability Analysis of Vertical Multi-Jointed Robot with Translational Joint to adapt in the High Temperature Environment (고온 환경에서 적용 가능한 병진관절을 갖는 수직 다관절 로봇시스템 개발 및 내구성 분석에 관한 연구)

  • Kim, Du-Beum;Kim, Hui-Jin;Bae, Ho-Young;Kim, Sang-Hyun;Im, O-Duek;Han, Sung-Hyun;Kang, Jung-Seok;Noh, Sung-Hoon
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.3
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    • pp.337-351
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    • 2019
  • We Proposed a new technology to develop vertical type multi-joint robot system enable to adapt in high temperature environment. The main contents is a new approach to design a vertical type articulated robot with prismatic joint and analysis of thermal for process automation of casting and forging. The proposed robot is suitable to use handling working parts of casting and forging. for the manufacturing process of forging and casting. The reliability is illustrated that the proposed technique is more stable and robust than the conventional system. This study is concerned with an analytical methodology of kinematic computation for 7 DOF manipulators for optimization of forging manufacturing process.

Scheduling of a Casting Sequence Considering Ingot Weight Restriction in a Job-Shop Type Foundry (잉곳 무게 제한 조건을 고려한 Job-Shop형 주물공장의 스케줄링)

  • Park, Yong-Kuk;Yang, Jung-Min
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.3
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    • pp.17-23
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    • 2008
  • In this research article, scheduling a casting sequence in a job-shop type foundry involving a variety of casts made of an identical alloy but with different shapes and II weights, has been investigated. The objective is to produce the assigned mixed orders satisfying due dates and obtaining the highest ingot efficiency simultaneously. Implementing simple integer programming instead of complicated genetic algorithms accompanying rigorous calculations proves that it can provide a feasible solution with a high accuracy for a complex, multi-variable and multi-constraint optimization problem. Enhancing the ingot efficiency under the constraint of discrete ingot sizes is accomplished by using a simple and intelligible algorithm in a standard integer programming. Employing this simple methodology, a job-shop type foundry is able to maximize the furnace utilization and minimize ingot waste.

A Cell-based Secure Sensor Network supporting Multi-casting Communication for the Application of Telemedicine (의료분야에서 멀티캐스트 통신을 지원하는 셀 기반의 안전한 센서 네트워크 구조)

  • Sung, Ji-Yeon;Choi, Ju-Young;Kim, Myuhng-Joo
    • Convergence Security Journal
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    • v.5 no.4
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    • pp.49-58
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    • 2005
  • We propose a specific ubiquitous sensor network (USN) architecture as a promising candidate of the future telemedicine model which offers the patient's mobility and more cost-efficient medical care system. This new USN architecture is a kind of cell-based secure sensor network supporting encrypted multi-casting communications and it has a hybrid routing protocol by adapting flat routing to hierarchical routing. For the patient's privacy and the protection of patient's vital information from eavesdropping, we adopt a lightweight PKI-based secure communication protocol with some formal presentation on its core procedure.

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Control Network Design for Multi Body Robot Based on IEEE1394 (IEEE1394를 이용한 다관절 로봇의 분산 제어 네트워크 개발)

  • Cho, Jung San;Sung, Young-Whee
    • IEMEK Journal of Embedded Systems and Applications
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    • v.2 no.4
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    • pp.221-226
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    • 2007
  • This paper propose a control network system based on IEEE1394 for a multi body robot control. The IEEE1394 has the characteristic of high speed(400Mbps), real-time, stability and plug&play. And IEEE1394 also supports freeform daisy chaining, branching and hot plugging, which reduce cabling complexity and make a system simple. Especially, multi host and broad casting support network data sharing method which is suitable for control network for multi body robot. Through experiment, we show that the proposed control network can interface 48 joints (BLDC motors, gears, and encoders) and four 6-axis force/torque sensors with 4Khz communication bandwidth, which is adequate for a multi body robot.

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The Self-Fault Restoration Methodology based on the Recloser in the Distribution Systems (배전계통 리클로우저 기반의 자율적 고장복구 방법론)

  • Ko, Yun-Seok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.9
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    • pp.1681-1688
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    • 2009
  • This paper proposes a new fault restoration method which adopts the recloser as top agent to release the problems of the data concentration and fault processing delay of the existing DAS(distribution Automation System) under the ubiquitous distribution system. In proposed method, top agent collects the data based on the multi-casting communication with the tie switches of the interconnection point, and then selects a closed switch(tie switch) to transfer the sound outage load to other feeders based on the heuristic search strategy step by step until the load transfer work is finished. Here, a new heuristic rule is developed which can guarantee the relational load balancing and line loss from the collected voltage data. Finally, the several faults are simulated for typical multi-section and multi-interconnection distribution system to prove the effectiveness of the proposed strategy, in particular, for each simulation cases, the load balancing index and line loss index of the obtained solution from the proposed method is compared with those of all of feasible solutions.

A Systems Engineering Approach to Designing Continuous Casting System in Iron and Steel Making Plant (시스템 엔지니어링 방식에 의한 철강 연속 주조 시스템 설계)

  • Shin, Kee-Young;Hong, Dae Geun;Yoon, Soo Cheol;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.10 no.2
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    • pp.21-31
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    • 2014
  • Recently, global market competition of iron and steel products is ever increasing due to over-supply from increased number of industries in rapidly growing countries, such as China, Brazil, and Indonesia. To occupy the big market, major industries are trying to develop high quality, high performance steel products via developing a new iron and steel making process. In other words, development of a new and innovative steel plant is a key to cope with the tough situation. Design and development for the life cycle of iron and steel making plant is very much complex and multi-disciplinary. In this paper, Plant Systems Engineering (PSE), a tailored SE process for industrial plant based on ISO/IEC 15288 is used for the design of Continuous Casting Process (CCP) Plant system. The CCP is a crucial process in steel making plant, whose design technology is occupied by the advanced foreign companies. For the sake of increasing engineering capability for the design of CCP, we applied PSE Process for the renovation of the existing CCP Process. Through the study, we were convinced that the applied method can be used for other plant systems, and SE is really the way of thinking, design, and development of modern complex and multi-disciplinary systems where high risk factors are present throughout the whole life cycle.

Hybrid 3D Printing and Casting Manufacturing Process for Fabrication of Smart Soft Composite Actuators (지능형 연성 복합재 구동기 제작을 위한 3D 프린팅-캐스팅 복합 공정)

  • Kim, Min-Soo;Song, Sung-Hyuk;Kim, Hyung-Il;Ahn, Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.77-83
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    • 2016
  • Intricate deflection requires many conventional actuators (motors, pistons etc.), which can be financially and spatially wasteful. Novel smart soft composite (SSC) actuators have been suggested, but fabrication complexity restricts their widespread use as general-purpose actuators. In this study, a hybrid manufacturing process comprising 3-D printing and casting was developed for automated fabrication of SSC actuators with $200{\mu}m$ precision, using a 3-D printer (3DISON, ROKIT), a simple polymer mixer, and a compressor controller. A method to improve precision is suggested, and the design compensates for deposition and backlash errors (maximum, $170{\mu}m$). A suitable flow rate and tool path are suggested for the polymer casting process. The equipment and process costs proposed here are lower than those of existing 3D printers for a multi-material deposition system and the technique has $200{\mu}m$ precision, which is suitable for fabrication of SSC actuators.