• Journal of Advanced Marine Engineering and Technology
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• v.29 no.3
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• pp.275-280
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• 2005

Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.6
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• pp.48-59
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• 1992

This study is on the performance of the perforated tube muffler when it operates as an exhaust silencer with through-flow, steady or pulsating. Theoretical estimation of the insertion loss was made by means of transfer matrix and by using the impedance equation for the perforated tube obtained for the case of low-speed steady through-flow. Experiment was performed for the measurement of the insertion loss at two flow conditions. The one is a steady flow from the exhaust pipe of an idling diesel engine. The effect of the through-flow velocity and steadiness on the muffler performance was obtained. By comparing the theoretical prediction with the experimental result, the validity of the impedance equation in the theoretical model was discussed. It has been found that steadiness as well as magnitude of the through-flow has a significant effect on the performance of the perforated tube muffler. Especially, the self-noise due to the pulsating flow in the engine exhaust system must be taken into account for the prediction of the muffler performance.

• Journal of Advanced Marine Engineering and Technology
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• v.24 no.5
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• pp.42-51
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• 2000

The performances of the simple expansion, perforated tube, and conical-connector type as an exhaust muffler are shown in this study. Applying a model in which the method of four-pole parameter is used makes theoretical estimation of the insertion loss. Experiment is performed for the measurement of the insertion loss under four cases according to the variation of the tail pipe length. By comparing the theoretical prediction with the experimental results, the validity of the modeling using the method of four-pole parameter is verified. The personal computer simulation programs for the above mentioned theory on the muffler design have been developed and exhaust sound level measurements have been carried out for simple expansion muffler, conical-connector muffler, perforated tube mufflers and the combined type of conical-connector and simple expansion muffler. The measured results for attenuation characteristics of noise for each muffler are compared with the computed theoretical results to verity the confidence and applicable limits of the theoretical equation derived.

• Journal of the korean Society of Automotive Engineers
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• v.12 no.5
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• pp.85-96
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• 1990

The object of this study is to develop the computer program to predict the transmission loss of a perforated tube muffler with mean flow, and to investigate the influence of porosity and mean flow on the performance of the muffler. The numerical model is made by dividing the muffler into small segments and estimating the transfer matrices for each segment. The computer program is developed for the calculation of the transmission loss of a through-or cross-flow perforated muffler. The experiment is performed for the measurement of the transmission loss and/or the pressure drop for various porosity and flow velocity. From the comparison between computation and experiment, is known that the numerical model agrees well with the experimental result. The effect of porosity and flow velocity on the acoustic performance and the flow resistance of a muffler is presented.

• Transactions of the Korean Society of Automotive Engineers
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• v.3 no.1
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• pp.13-19
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• 1995

The objective of this study is do obtain the relationship between the acoustic mode and cavity tone induced in a perforated tube exhaust muffler. First, the modal frequency for the axisymmetric radial mode and the mode shape have been computed using the impedance model for the perforated tube. Then, experiment has been perfonned for the onset frequencies of the cavity tone for various design parameters and through-flow. The theoretically obtained modal frequencies are well consistent with the measured onset frequencies of the cavity tone, showing that the cavity tone is induced by the axisymmetric radial mode. And it is found that the modal frequency of a perforated tube muffler is much lower than that of a simple expansion chamber.

• Proceedings of the Acoustical Society of Korea Conference
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• 1993.06a
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• pp.17-20
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• 1993

The acoustic mode of a perforated tube muffler was investigated both theoretically and experimentally to explain the cavity-tones induced by through-flow. The cutoff frequencies for the axisymmetric modes were obtained and confirmed experimentally. It was found that the cutoff frequencies are decreased significantly by the perforated tube. The onset frequencies of the cavity-tones were compared with the cutoff frequencies of the acoustic mode and it was found that the cavity-tones are induced by the radial acoustic modes and their frequency stages are coincident with the discrete cutoff frequencies.

• The Journal of the Acoustical Society of Korea
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• v.14 no.2
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• pp.62-72
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• 1995

The acoustic characteristics of perforated tube muffler are studied in terms of non-dimensional wavenumber ka and admittance-ratio AZ. This study includes not only the case of perforated tubes having uniform hole distribution along the length but also the case of having non-uniform hole distributions. The acoustic hole impedance and transmission loss of perforated tube of which has various hole distributions were measured. The experimental results demonstrated that the transmission loss of perforated tube is a function of non-dimensional wave number ka and admittance-ratio AZ. The transmission loss of perforated tube muffler is predicted by the numerical method which is based on Sullivans and compared with the experimental ones.

• Proceedings of the Acoustical Society of Korea Conference
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• autumn
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• pp.379-382
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• 2001

In the muffler industry, the main purpose of the research works is to determine a way to increase the TL (Transmission Loss) properties of the muffler, without deteriorating the back pressure influence. In order to obtain better results, several works have been done by changing the geometrical characteristics of the muffler or the type of the muffler. This work will focus on the perforated muffler components with concentric chamber, to investigate the effect of a non-uniform porosity along the inner perforated tube of the muffler on the TL. It is noted that varying the perforation ratio affects the peaks frequencies of the TL, especially fer $2\pi < kL < 4\pi$ (in the case of L : 200mm for the concentric resonator). The magnitudes of the TL, for this range of frequencies, vary noticeably by changing the porosity distribution.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.10
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• pp.87-93
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• 1999

To propose a useful modelling method for an actual muffler, the noise attenuation effects of muffler was investigated according to the flow condition and the hole shape of tubes. In this work, the finite element method was used to calculate the transmission loss of muffler, The noise attenuation characteristics of four different types of muffler in the hole shape of tubes were compared mutually to find a more simple equivalent model. Analytical results showed that the overall value of transmission loss increases and the peaks of transmission loss curve shift to the low frequency with mean flow for the given muffler, Also the noise attenuation characteristics of the equivalent model having the split holes is almost the same as those of the actual muffler having many circular holes.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.5
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• pp.126-135
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• 1995

An exhaust muffler is one of the simple and effective means to meet the demand for a quiet vehicle, and it deserves a close attention to effectively reduce the engine noise. The transfer function technique is one of the tools that have been used to analyze the noise characteristics of the exhaust muffler. In this paper we obtained a transfer function using the forward-going and backward-going components of sound pressure in the exhaust muffler, which is compatible wiht lattice filter algorithm. This form of transfer function is obtained for the basic elements of a muffler, such as uniform tube, open termin- ation, closed termination, anechoic termination, expansion, contraction, extended-tube resonator, hole, Helmholtz resonator, and concentric hole-cavity resonator. The results are combined to produce the transfer function of various types of mufflers. With this transfer function we calculate the transmission and insertion losses of mufflers, and examined the effects of various design parameters. Comparisons were made between the calculation and experimental results, which showed a good agreement, and we conclude that the transfer function of lattice form can be used to analyze the noise characteristics of the exhaust mufflers.