• Title/Summary/Keyword: Monitoring and diagnosis system

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Ubiquitous Computing Technology Based Environmental Monitoring and Diagnosis System : Architecture and Case Study (유비쿼터스 컴퓨팅 기술 기반 환경 모니터링/진단 시스템의 아키텍처 및 사례 연구)

  • Yoon, Joo-Sung;Hwang, Jung-Min;Suh, Suk-Hwan;Lee, Chang-Min
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.4
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    • pp.230-242
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    • 2010
  • In this paper, an environmental monitoring and diagnosis system based on ubiquitous computing technology, shortly u-Eco Monitoring System, is proposed. u-Eco Monitoring System is designed to: 1) Collect information from the manufacturing processes via ubiquitous computing technology, 2) Analyze the current status, 3) Identify the cause of problem if detected by rule-based and case-based reasoning, and 4) Provide the results to the operator for proper decision making. Based on functional modeling, a generic architecture is derived, followed by application to a manufacturing system in iron and steel making industry. Finally, to show the validity of the proposed method, a prototype is developed and tested. The developed methods can be used as a conceptual framework for designing environmental monitoring and diagnosis system for industrial practices by which monitoring accuracy and response time for abnormal status can be significantly enhanced, and relieving operator pressure from manual monitoring and error-prone decision making.

Development of knowledge based expert system for fault diag industrial rotating machinery (산업용 회전 기기의 현장 이상 진단을 위한 지식 기반 전문가 시스템 개발)

  • 이태욱;이용복;김승종;김창호;임윤철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.633-639
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    • 2001
  • This paper proposes a knowledge-based expert system. which is assembled into hardware organized with sensor module. AID converter, USB. data acquisition PC and software composed of monitoring and diagnosis module combined with a frame-based method using Sohre's chart and a rule-based method. Vibration signals using various sensors are acquired by AID converter. transferred into PC and processed to obtain a continuous monitoring of the machine status displayed into several plots. Through combining frame-base which covers wide vibration causes with rule-base which gives relatively specified diagnosis results, high accuracy of fault diagnosis can be guaranteed and knowledge base can be easily extended by adding new causes or symptoms. Some examples using experimental data show the good feasibility of the proposed algorithm for condition monitoring and diagnosis of industrial rotating machinery.

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Auto-Generation of Diagnosis Program of PLC-based Automobile Body Assembly Line for Safety Monitoring (PLC기반 차체조립라인의 안전감시를 위한 진단프로그램 생성에 관한 연구)

  • Park, Chang-Mok
    • Journal of the Korea Safety Management & Science
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    • v.12 no.2
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    • pp.65-73
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    • 2010
  • In an automated industry PLC plays a central role to control the manufacturing system. Therefore, fault free operation of PLC controlled manufacturing system is essential in order to maximize a firm's productivity. On the contrary, distributed nature of manufacturing system and growing complexity of the PLC programs presented a challenging task of designing a rapid fault finding system for an uninterrupted process operation. Hence, designing an intelligent monitoring, and diagnosis system is needed for smooth functioning of the operation process. In this paper, we propose a method to continuously acquire a stream of PLC signal data from the normal operational PLC-based manufacturing system and to generate diagnosis model from the observed PLC signal data. Consequently, the generated diagnosis model is used for distinguish the possible abnormalities of manufacturing system. To verify the proposed method, we provided a suitable case study of an assembly line.

Reliability Improvement of Insulation Diagnosis Using the Hydro-Generator On-Line Partial Discharge Monitoring System (수력발전기 On-line 부분방전 측정 시스템을 이용한 절연상태 진단의 신뢰성 향상)

  • Ok, Yeon-Ho;Lee, Eun-Woong;Lim, Jae-Il;Park, Ji-Kun;Kwak, Won-Ku;Lee, Jae-Heung;Shin, Jae-Pil;Shin, Byoung-Chol
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.469-475
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    • 2009
  • Accident dangerousness of domestic hydro power generators which are operated in Korea is on the increase because of use at the long term. On this, the Off-line diagnosis techniques developed to the On-line by continued domestic technical development since 2000. Especially, On-line insulation diagnosis of domestic hydro power generator is possible by localization of partial electric discharge sensor and On-line insulation diagnosis system. This paper shows the diagnosis result that is applied localized Ceramic Coupler and PDMS-HG(Partial Discharge Monitoring System for Hydro Generator) at four Chung-ju hydro Generator used for 25 years. Particularly, the confidence of insulation diagnosis is improved by using high frequency filter and sampling the partial discharge signals which occur in site. For reviewing the confidence of On-Line insulation diagnosis system, we measured the outside noises and partial discharge signals during practical operation by using the partial discharge diagnosis system of the Full A/D process. And we reviewed the confidence of the On-Line insulation diagnosis system by comparing and analyzing these data.

A development of Diagnosis Monitoring System for UPS DC Link Capacitors using Zigbee Wireless Communication (Zigbee 무선통신을 이용한 UPS DC링크 커패시터의 고장 모니터링 시스템 개발)

  • Kim, Dong-Jun;Shon, Jin-Geun;Jeon, Hee-Jong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.61 no.1
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    • pp.41-46
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    • 2012
  • Electrolytic power capacitors have been widely used in power conversion system such as inverter or UPS because of characteristics of large capacitance, high-voltage and low-cost. The electrolytic capacitor, which is most of the time affected by the aging effect, plays a very important role for the power-electronics system quality and reliability. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure. In this paper, the on-line remote diagnosis monitoring system for UPS DC link electrolytic capacitors using low-cost single-chip zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using BPF modeling of DC link ripple voltage/current. Zigbee-based hardware experimental results show that the proposed remote capacitor diagnosis monitoring system can be applied to UPS successfully.

ART2 Neural Network Applications for Diagnosis of Sensor Fault in the Indoor Gas Monitoring System

  • Lee, In-Soo;Cho, Jung-Hwan;Shim, Chang-Hyun;Lee, Duk-Dong;Jeon, Gi-Joon
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1727-1731
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    • 2004
  • We propose an ART2 neural network-based fault diagnosis method to diagnose of sensor in the gas monitoring system. In the proposed method, using thermal modulation of operating temperature of sensor, the signal patterns are extracted from the voltage of load resistance. Also, fault classifier by ART2 NN (adaptive resonance theory 2 neural network) with uneven vigilance parameters is used for fault isolation. The performances of the proposed fault diagnosis method are shown by simulation results using real data obtained from the gas monitoring system.

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Development of On-tine Partial Discharge Monitoring System for High-Voltage Motor Stator Windings (고압 전동기 고정자 권선의 운전중 절연감시 시스템 개발)

  • Hwang, D.H.;Sim, W.Y.;Park, D.Y.;Gang, Dong-Sik;Kim, Y.J.;Song, S.O.;Kim, H.D.
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.224-226
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    • 2001
  • In this paper, a novel high-voltage motor monitoring system (HVMMS) is proposed. This system monitors the insulation condition of the stator winding by on-line measurements of partial discharge (PD). Sensor, EMC (Epoxy-Mica Coupler) is used for PD measurement PD signals are continuously measured and digitized with a peak-hold A/D converter to build the database of the high-voltage motor's insulation condition. Also, this system can communicate with the central monitoring system via RS-485. This helps more efficient operation and maintenance of the generator.

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Development of New Linux Embedded Intelligent Controller and Remote Monitoring System for Bridge Diagnosis (교량진단을 위한 새로운 Linux 실장 지능형 제어기 및 원격 모니터링 시스템 개발)

  • 박세현;송근영
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.3
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    • pp.526-531
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    • 2003
  • In this paper, we implement embedded Linux intelligent controller and remote monitoring system for Bridge Diagnosis. Embedded controller as the hard core is consisted of 32 bit CPU and is designed to have processing of real time monitoring and FFT for Bridge Diagnosis. The prototype monitoring system can operate with world wide web in GUI environment by Java. Detailed design and functional analysis for monitoring system are performed by systems approach.

A study of system development for on-line monitoring and fault diagnosis of a concrete plant (콘크리트 플랜트의 온-라인 감시 및 고장진단을 위한 시스템 개발에 대한 연구)

  • 공영준;장태규;양원영
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.228-232
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    • 1993
  • This paper describes a on-line monitoring and fault diagnosis system designed for the automation of a medium-size concrete plant. The system is based on the structure of a hardware system of data acquisition and a personal computer. Simulation results are presented to illustrate the system operation. It applies the preconstructed rules to the plant data for the diagnosis of weighing processes.

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On-line Remote Diagnosis System for DC Bus Capacitor of Power Converters Using Zigbee Communication (Zigbee통신을 이용한 전력변환기기의 DC Bus 커패시터의 온라인 원격 고장진단 시스템)

  • Chung, Wan-Sup;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.1
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    • pp.29-34
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    • 2015
  • DC bus electrolytic capacitors are used in variety of equipments as smoothing element of the power converters because it has high capacitance for its size and low price. It is responsible for frequent breakdowns of many static converters and inverter drive systems. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure of power converter. In this paper, the on-line remote diagnosis monitoring system for DC BUS electrolytic capacitors of power converter using low-cost type Zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using AC coupling method of DC link ripple voltage/current. The Zigbee communication-based experimental results show that the proposed remote DC capacitor diagnosis monitoring system can be applied to DC/DC converter and UPS successfully.