• 제목/요약/키워드: Moldability

검색결과 44건 처리시간 0.025초

A Study on Moldability by Using Fuzzy Logic Based Neural Network(FNN)

  • Kang, Seong Nam;Huh, Yong Jeong;Choi, Man Sung
    • 한국반도체및디스플레이장비학회:학술대회논문집
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    • 한국반도체및디스플레이장비학회 2002년도 추계학술대회 발표 논문집
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    • pp.127-129
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    • 2002
  • In order to predict the moldability of an injection molded part, a simulation of filling is needed. Short shot is one of the most frequent troubles encountered during injection molding process. The adjustment of process conditions is the most economic way to troubleshoot the problematic short shot in cost and time since the mold doesn't need to be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, the intelligent CAE system synergistically combines fuzzy-neural network(FNN) for heuristic knowledge with CAE programs for analytical knowledge. To evaluate the intelligent algorithms, a cellular phone flip has been chosen as a finite element model and filling analyses have been performed with a commercial CAE software. As the results, the intelligent CAE system drastically reduces the troubleshooting time of short shot in comparison with the expert's conventional way which is similar to the golden section search algorithm.

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사출성형 문제해결을 위한 퍼지 신경망 적용에 관한 연구 (A Study on the Application of Fuzzy Neural Network for Troubleshooting of Injection Molding Problems)

  • 강성남;허용정;조현찬
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.83-88
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    • 2002
  • In order to predict the moldability of a injection molded part, a simulation of filling is needed. Short shot is one of the most frequent troubles encountered during injection molding process. The adjustment of process conditions is the most economic way to troubleshoot the problematic short shot in cost and time since the mold doesn't need to be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, the intelligent CAE system synergistically combines fuzzy-neural network (FNN) for heuristic knowledge with CAE programs for analytical knowledge. To evaluate the intelligent algorithms, a cellular phone flip has been chosen as a finite element model and filling analyses have been performed with a commercial CAE software. As the results, the intelligent CAE system drastically reduces the troubleshooting time of short shot in comparison with the experts' conventional methodology which is similar to the golden section search algorithm.

사출성형제품 부형상의 지적 설계에 관한 연구 (A Study on the Development of Intelligent Supplementary Feature Designer(ISFD) in Injection Molding)

  • 강성남;허용정
    • 한국정밀공학회지
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    • 제18권8호
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    • pp.164-173
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    • 2001
  • The configuration of injection molded part can be classified into primary feature and supplementary feature. Even though supplementary features such as ribs, snap fits and bosses make mold more complicated, which cause the increasement of the mold cost, supplementary features should be attached to primary features because of assembly, reinforcement, moldability and other functional purposes. But it is not easy for novice designers to design them appropriately because of the profound knowledge related to Injection molding. In this paper, the intelligent design tool called ISFD(Intelligent Supplementary Feature Designer) which supplies easy, simple, time and cost-effective design method has been studied and developed. A knowledge-based design system is a new tool which enables the concurrent design and CIM with integrated and balanced design decisions at the initial design stage of injection molding.

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사출성형 제품의 총합설계 시스템 구축에 관한 연구

  • 허용정;김태수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 추계학술대회 논문집
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    • pp.281-285
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    • 2001
  • The design of injection molded polymeric parts has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through current CAD systems. An interactive computer-based design system is developed in order to realize the concept of rational design for the productivity and quality of mold making. The knowledge-based CAD system is constructed by adding the knowledge-base module for mold feature synthesis and appropriate CAE programs for mold design analysis in order to provide designers, at the initial design stage, with comprehensive process knowledge for feature synthesis performance analysis and feature-based geometric modeling. A knowledge-based CAD system is a new tool which enables the concurrent design with integrated and balanced design decisions at the initial design stage of injection molding.

열가소성 복합재의 충전된 첨가제에 따라 사출성형 한 PEMFC Separator의 전기전도도 특성 연구 (Effect of various fillers on the moldability and electrical conductivity of PEMFC Separators made of thermoplastic composite)

  • 윤용훈;임승현;김동학
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2009년도 추계학술발표논문집
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    • pp.671-674
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    • 2009
  • 본 논문에서는 Base resin으로 열가소성 고분자인 PPS(Poly(phenylene sulfide))를 사용하였으며, 물리적 및 화학적 특성을 증대시키기 위해 주 첨가제로는 Expanded graphite와 보조 첨가제로 Glass fiber와 Carbon fiber를 사용하여 2가지의 복합 소재를 제조 하였다. 제조한 복합소재를 활용하여 최적의 사출 조건(사출 압력, 가열시간, 금형온도 등)으로 사출을 하였으며, 각각의 최종 시편을 four point probe 장치를 사용하여 전기전도도를 측정 비교 하였다.

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사출성형에 있어서 유동주입기구 설계를 위한 지식형 CAD 시스템 (A Knowledge-Based CAD System for Delivery Design in Injection Molding)

  • 이찬우;허용정
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.723-726
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    • 2001
  • The design of delivery system is one of the most important subject in injection molding. Delivery system is a channel to flow the polymer melt from the injection molding machine to the mold cavities and affect quality and productivity of the part. The synthesis of delivery system of injection molding has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through the current CAD systems. A knowledge-based CAD system is constructed by adding the knowledge module to an existing geometric modeler and contains knowledge to permit non-experts ad well as mold design experts to generate the acceptable geometries of gate and runner for injection molded parts.

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마이크로 패턴을 가진 초박육 사출성형의 성형성 개선 (Improvement of Moldability for Ultra Thin-Wall Molding with Micro-Patterns)

  • 윤재호;박근;권오경
    • 대한기계학회논문집A
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    • 제31권5호
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    • pp.556-561
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    • 2007
  • The rapid thermal response(RTR) molding is a novel process developed to raise the temperature of mold surface rapidly in the injection stage and then cool rapidly to the ejection temperature by air or water. The objectives of this paper are to investigate the effect of mold temperature, pressure and thickness of micro pattern molding and to provide a optimization of RTR injection molding for micro pattern from Moldflow simulation. Optimal minimum temperature and pressure was found without shortcut according to thickness. Filling percentage was influenced by glass transition temperature with the kinds of resin. Optimal temperature is slightly higher than glass transition temperature irrespectively of pressure, thickness, the kinds of resin in the micro pattern molding.

고분자전해질 연료전지용 새로운 타입의 복합재료 분리판의 특성연구 (A Study on the Characteristics of New Type of Composite Bipolar Plate for the PEM Fuel Cell)

  • 김종완;이진선;선경복;이중희
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.180-183
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    • 2009
  • Composite bipolar plates offer several advantages of low cost, light weight, and ease of manufacturing compared to traditional graphite plate. However, it is difficult to achieve both high electrical conductivity and high flexural strength. In this study, the hybrid carbons filled epoxy composite bipolar plates were fabricated to test electrical conductivity and flexural properties. Graphite powders were used as the main conducting filler and continuous carbon fiber fabrics were inserted to improve the mechanical properties of the composite. This hybrid composite showed improved in-plane electrical conductivity and flexural property. The moldability of the hybrid composite was also improved comparing to the continuous prepreg composite. This study suggested that the continuous carbon fiber inserted graphite/epoxy composites can be a potential candidate material to overcome the disadvantages of conventional graphite composite or continuous prepreg composite bipolar plates.

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Synthetic bio-actuators and their applications in biomedicine

  • Neiman, Veronica J.;Varghese, Shyni
    • Smart Structures and Systems
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    • 제7권3호
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    • pp.185-198
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    • 2011
  • The promise of biomimetic smart structures that can function as sensors and actuators in biomedicine is enormous. Technological development in the field of stimuli-responsive shape memory polymers have opened up a new avenue of applications for polymer-based synthetic actuators. Such synthetic actuators mimic various attributes of living organisms including responsiveness to stimuli, shape memory, selectivity, motility, and organization. This article briefly reviews various stimuli-responsive shape memory polymers and their application as bioactuators. Although the technological advancements have prototyped the potential applications of these smart materials, their widespread commercialization depends on many factors such as sensitivity, versatility, moldability, robustness, and cost.