• Title/Summary/Keyword: Mold-manufacturing

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Thermal Analysis of Continuous Casting Nickel-Coated Mold (니켈도금된 연속주조 몰드의 열해석)

  • 원종진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.287-292
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    • 1999
  • This study is object to thermal analysis of continuous casting nickel-coated mold. A two-dimensional transient finite element model was developed to compute the temperature distribution and stress behavior for continuous casting nickel-coated mold. For thermal analysis using analysis result from FEM code. In other to thermal analysis of continuous casting nickel-coated mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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Structural Analysis of Continuous Casting Mold (연속주조 몰드의 구조해석)

  • 원종진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.281-286
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    • 1999
  • This study is object to structural analysis of continuous casting mold. A two-dimensional finite element model was developed to compute the temperature distribution, stress and strain behavior for continuous casting mold. For structural analysis using thermal analysis result from FEM code. In other to structural analysis of continuous casting mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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Structural Analysis Comparison of Continuous Casting Mold (연속주조 몰드의 구조해석 비교)

  • 원종진;이종선;홍석주;이현곤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.181-187
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    • 2000
  • This study is object to structural analysis comparison of continuous casting mold. A two-dimensional finite element model was developed to compute the temperature distribution, thermal stress and thermal strain behavior for continuous casting mold. For structural analysis using thermal analysis result from ANSYS. In other to structural analysis of continuous casting mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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Thermal Analysis Comparison of Continuous Casting Mold (연속주조 몰드의 열해석 비교)

  • 원종진;이종선;윤희중;이현곤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.200-205
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    • 2000
  • This study is object to thermal analysis comparison of continuous casting mold. A two-dimensional transient finite element model was developed to compute the temperature distribution for continuous casting mold. For thermal analysis using analysis result from ANSYS. In other to thermal analysis of continuous casting mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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Quick Order Acceptance Evaluation System with due dates in mold manufacturing factory (금형공장에서의 납기에 의한 신속 수주 평가시스템)

  • Lee, Moo-Seong;Rho, Hyung-Min;Lee, Soon-Yo
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.181-192
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    • 1994
  • In an order-oriented production system such as mold manufacturing, the production starts with an order acceptance, and the production planning is set up according to the accepted order information. Such a work can be done through a dynamic process management system which can reflect shop floor situation dynamically. In this paper, so called the Quick order acceptance evaluation system that can investigate order confirmation quickly, is discussed. When an order is asked, this system must consider the time constraint to determine whether to accept or not, and must be reliable when the determined results are used in the shop floor. For this system, firstly, we simplified the machines by grouping based on their operation capabilities, secondly, we conducted load analysis to calculate available capacities during given periods using heuristic method instead of mathematical algorithm, thirdly, expert can input his experienced knowledge into the system interactively when simulation results don't meet the required due dates. As a case study, we applied this system to an injection mold manufacturing factory.

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Effects of Mold Precision in Micromini Cellphone Optical Systems (초소형 휴대폰 광학계의 금형 정밀도가 광학성능에 미치는 영향)

  • Ye, In-Soo;Cheong, Seon-Hwan;Choi, Seong-Dae;Hyun, Dong-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.660-666
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    • 2010
  • In cellphone optical systems, a tiny difference of manufacturing has a strong influence on camera lenses. This study aims to find out the worst result by tolerances come from all parts in optical performance. First, 3D Measure Instrument, Roundness Measure Instrument, and Wavelength Measure Instrument were used for greater precision by making and measuring the parts to see how different from the drawings. It was confirmed that even narrow tolerances could result in defects by assembling. Tolerances in assembly should be concerned as those in parts through the research.

Development of Sleeve Parts for Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel

  • Park, Dong-Hwan;Hong, Jin-Tae;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.357-364
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    • 2017
  • Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

Status and innovation plan of manufacturing technology in plastics engineering - focusing on thermoplastics, composites and molds - (플라스틱 공학에서 제조 기술의 현황과 혁신 방안 - 열가소성수지, 복합재료와 금형을 중심으로 -)

  • Kim, Sun-Kyoung
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.1-10
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    • 2021
  • In this study, the current state of the plastics industry has been examined. The direction of development and innovation is reviewed and commented. The technical statuses of various sectors such as thermoplastic resin, composite material, mold engineering, and simulation have been scrutinized. In addition, the industrial status of each sector has been reviewed. Then, the challenges that the plastics manufacturing industry has to deal with have been discussed. Especially, the situation in Republic of Korea has been elaborated in detail. Based on the discussion, an open innovation strategy has been suggested. It has been argued in this work that the open innovation strategy will enables efficient funding and development by avoiding resource consuming rent seeking.

Production Process of Foamed Glass by Compressive Shaping (가압성형 방법에 의한 발포유리의 제조공정)

  • Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.24 no.3
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    • pp.239-246
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    • 2013
  • Principle of foamed glass manufacturing process first starts with putting vitreous material powder into a mold. After the foaming calcination, foamed body should be annealed after separation from the mold. For this reason, existing manufacturing process could not be a continuous type process. In this study, in order to develop a continuous production process of foamed glass, the possibility of new foam glass manufacturing process was investigated by foaming calcination of the compact body obtained from compression-molding of vitreous raw materials in stead of using a mold. Through the experimental results of the foaming calcination of the compact body with adding various foaming agents such as $Na_2CO_3$, $CaCO_3$ and petroleum coke, into hydrated soda-lime vitreous raw materials, it was shown that developing a continuous process without using any molds for manufacturing foamed glass would be possible.

A study on structural improvement in multi-cavity mold for ham can lids (햄 뚜껑 금형의 다수 캐비티 금형구조 개선에 관한 연구)

  • Lee, Eun-jong;Choi, Kye-kwang;Kim, Sei-hwan
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.40-44
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    • 2013
  • My company develops, manufactures injection mold and produces thin-walled cosmetics and food containers. Without high quality and low production cost, it is hard to compete in the market. To be competitive, a company has to utilize mold with as many cavities as possible to lower manufacturing cost. Eject plate abrasion and deformation cut down mold lifespan, troubles during injection lower productivity and foreign substances in molds cause abrasion. This study focuses on how to improve mold life and productivity, and to slow down mold abrasion.

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