• 한국항행학회논문지
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• 제17권5호
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• pp.574-580
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• 2013

본 논문에서는 박막코팅기술의 공정은 고경도 박막과 질화층의 접합력을 높이기 위하여 적용하였다. 이 박막코팅기술은 프레스 금형에 사용되는 경도와 인성을 얻을 수 있는 복합 박막을 형성했다. 이러한 박막 코팅 생산 기술은 물리증착방법을 이용하여 진공 챔버의 진공도를 증가하고, 건파워의 투사율을 향상시켰다. 티타늄합금 타겟은 각종 정밀가공 부품에 복합박막코팅기술 개발을 통하여 성능과 표면재질을 개선하였다.

• Computers and Concrete
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• 제10권3호
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• pp.231-240
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• 2012

In this paper, the effect of finishing methods on the relationships between compressive strength, permeability and void ratio of porous concrete (POC) or pervious concrete is discussed, using core specimens taken from actually constructed POC pavement. To attain reliable performance in the construction work, a newly designed finisher for POC is developed, and the performances as well as methods for controlling void ratio are examined. The POC pavements were finished with three finishing methods viz., no finishing, finishing with standard compactor and finishing with prototype compactor. The results show that the prototype POC finisher is efficient in controlling the void ratio and the quality of POC pavements. The relationships between compressive strength as well as permeability and void ratio of the in-situ POC pavements finished by the prototype machine were obtained. They are slightly different from the laboratory test results owing mainly to the mold effect and the differences in compaction modes.

• Geomechanics and Engineering
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• 제17권2호
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• pp.195-206
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• 2019

The gypsiferous soils are significantly sensitive to moisture and the water has a severe destructive effect on them. Therefore, the effect of lime and silica fume addition on their mechanical properties, when subjected to water, is investigated. Gypsiferous soil specimens were mixed with 1, 2 and 3% lime and 1, 3, 5 and 7% silica fume, in terms of the dry weight of soil. The specimens were mixed at optimum moisture content and cured for 24 hours, 7 and 28 days. 86 specimens in the sizes of unconfined compression strength test mold were prepared to perform unconfined compressive strength and durability tests. The results proved that adding even 1% of each of these additives can lead to a 15 times increase in unconfined compressive strength, compared with untreated specimen, and this increases as the curing time is prolonged. Also, after soaking, the compressive strength of the specimens stabilized with 2 and 3% lime plus different percentages of silica fume was considerably higher than before soaking. The durability of the treated specimens increased significantly after soaking. Direct shear tests showed that lime treatment is more efficient than silica fume treatment. Moreover, it is concluded that the initial tangent modulus and the strain at failure increased as the normal stress of the test was increased. Also, the higher lime contents, up to certain limits, increase the shear strength. Therefore, simultaneous use of lime and silica fume is recommended to improve the geotechnical properties of gypsiferous soils.

• 소성∙가공
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• 제31권4호
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• pp.186-193
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• 2022

The application of UHSS sheet is being expanded up to 50% to reduce the weight of automobiles and improve safety. However, due to the high strength and low elongation of the ultra-high tensile strength steel sheet, product defects such as spring back and mold defects such as cracks and chippings also occur. In this study, Pin/Ring on Disc and Spiral wear tests were conducted to evaluate the durability of Ti/Cr-coated molds for forming 1.2GPa grade UHSS sheets. Component analysis and thickness were measured for each coating layer, and hardness and adhesion were investigated to determine mechanical properties. Combining the results of various wear tests, it was found that the TiAlN coating had the best wear and sticking resistance.

• Design & Manufacturing
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• 제16권2호
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• pp.53-59
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• 2022

Unlike other press forming processes, ISF (Incremental sheet forming) doesn't require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.

• Design & Manufacturing
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• 제13권4호
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• pp.10-16
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• 2019

Semiconductor chip is bonded to the substrate by melting solder bumps. In general, the chip bonding is applied by a Reflow process or a Thermo-Compression(TC) bonding process. In this paper, we introduce a Laser Assisted Thermo-Compression bonding (LATCB) process to improve the anxiety of the existing process(Reflow, TC bonding). In the LATCB process, the chip is bonded to the substrate by irradiating a laser with a uniform energy density in the same area as the chip to melt only the solder bumps and press the chip with a Transparent Compression Module (TCM). The TCM consists of a fused silica header for penetrating the laser and pressurizing the chip, and a piezoelectric actuator (P.A.) coupled to both ends of the header for micro displacement control of the header. In addition, TCM is a structure that can pressurize the chip and deliver it to the chip and solder bumps without losing the energy of the laser. Fused silica, which is brittle, is vulnerable to deformation, so the header may be damaged when an external force is applied for pressurization or a displacement differenced is caused by piezoelectric actuators at both ends. On the other hand, in order to avoid interference between the header and the adjacent chip when pressing the chip using the TCM, the header has a notch at the bottom, and breakage due to stress concentration of the notch is expected. In this study, the thickness and notch length that the header does not break when the external force (500 N) is applied to both ends of the header are optimized using structural analysis and Coulomb-Mohr failure theory. In addition, the maximum displacement difference of the P.A.s at both ends where no break occurred in the header was derived. As a result, the thickness of the header is 11 mm, and the maximum displacement difference between both ends is 8 um.

• 구강회복응용과학지
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• 제24권3호
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• pp.231-242
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• 2008

본 연구의 목적은 전부 도재관 시스템에서 코어-비니어 결합계면에서의 결합 강도를 평가하는데 있다. 본 연구에서 사용되어진 전부 도재관 시스템은 IPS Empress2 with IPS Eris, IPS e.max Press with IPS e.max Ceram과 IPS e.max ZirCAD with IPS e.max Ceram이다. 제조사의 지시에 따라 코어(N=36, N=12/system, 직경: 10mm, 두께: 3mm)를 제작하였고 초음파 세척을 시행하였다. 특별히 제작된 스테인리스 스틸 몰드를 이용하여 코어 상부에 비니어(직경: 3mm, 두께: 2mm)를 축성한 후 소성하였다. 소성 후, 초음파 세척을 시행하고 아크릴릭 레진에 매몰하였다. 제작된 시편은 $37^{\circ}C$의 증류수에 1주일간 보관하였다. 만능시험기(Z020, Zwick, Germany)로 시편의 전단결합강도를 측정하였고, 하중이 코어-비니어 계면에 가능한 가깝게 가해지도록 시편을 위치시키고, 파절이 일어날 때까지 1.00mm/min의 crosshead speed로 하중을 가하였다. 측정된 각 군의 평균전단결합강도($MPa{\pm}SD$)에 대한 통계적 유의성을 검증하기 위해 일원 분산분석을 시행하였으며, 사후검정은 Tukey test를 이용하였다(p=0.05). 또한 파절된 시편을 주사전자현미경(JSM-6360,JEOL, Japan)으로 파절양상을 관찰하였다. 파절양상은 코어 내에서의 응집성 파절, 비니어 내에서의 응집성 파절, 혼합형 파절 혹은 접착성 파절로 분류하였다. 코어와 비니어 계면에서의 평균전단결합강도($MPa{\pm}SD$)는 IPS-e.max Press가 $32.85{\pm}6.75MPa$, IPS Empress 2가 $29.30{\pm}6.51MPa$, IPS e.max ZirCAD가 $28.10{\pm}4.28MPa$로 나타났다. 통계적 분석 결과 각 시스템 간에서 유의한 차이가 없었다(P>0.05). 어떠한 시스템에서도 접착성 파절은 관찰되지 않았다. IPS Empress 2와 IPS e.max Press에서는 코어와 비니어 내에서의 응집성 파절이 관찰되었으며, IPS e.max ZirCAD에서는 혼합형 파절과 비니어 내에서의 응집성 파절이 관찰되었다.

• 한국산학기술학회논문지
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• 제9권6호
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• pp.1775-1781
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• 2008

가교제의 종류가 헬리콥터 연료탱크의 자기밀폐층 소재로 적용시키기 위한 천연고무 스폰지의 팽윤에 미치는 효과를 조사하였다. 과산화물과 황을 섞은 가교방식과 과산화물에 의한 가교방식을 채택하였다. 천연고무 콤파운드를 Kneader와 Roll-Mill을 활용하여 제조하고, 고압조건의 프레스에서 부분 가교시킨 후 대기압의 금형에서 발포와 완전가교를 실시하였다. 얻어진 스폰지의 겉보기밀도를 측정하고 스폰지의 셀구조를 주사전자현미경을 통하여 관찰하였다. 톨루엔, 이소옥탄과 항공유를 사용하여 실온에서 팽윤실험을 실시하였다. 용매에 2분 동안 침적 후 얻어지는 부피팽윤비 값은 과산화물 가교에 의한 천연고무 스폰지가 비슷한 양의 황과 과산화물의 혼합가교에 의한 경우보다 높았다. 스폰지의 겉보기밀도와 셀구조는 과산화물 함량에 매우 민감하였으며 이는 또한 천연고무 스폰지의 팽윤거동에 영향을 미쳤다. 천연고무 스폰지가 연료와 접촉하여 신속한 팽윤이 얻어지기 위하여 금형에서 동시에 발생하는 두 가지 반응인 발포제의 분해반응과 천연고무의 가교반응을 적절히 조절하는 것이 중요하다.

• 패션비즈니스
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• 제7권2호
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• pp.55-68
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• 2003

The purpose of this research is to expand the realm of a button for a decorative purpose through embossing the effect and gravity of a button in fashion by designing the new ceramic buttons which are mainly used for decorative function in costume. In order to acquire a motif for the design, I analyzed several works of Gustav Klimt. As the result, those feature can be classified into the use of decorative lines, mosaic forms, and harmony of golden yellow and black, and it can be applied to buttons and clothes design. The sort of clay used in manufacturing the ceramic buttons was white clay to have high density and to diffuse light well, and press shaping techniques using plaster mold were employed. The baking was performed in an electronic kiln at $800^{\circ}C$ for the first time and at $1250^{\circ}C$ for the second time. Based on wearable designs in 2002/2003 F/W Trend of Interfashion Planning, I made three pieces of dress which could express the button's capability of decoration with effect. This is expressing a simplified form which shows up in details of and yellow and red pink were used to harmonize with golden yellow clothes. As an application of shapes of foliage in I transformed its size and form to be consistent with a jacket and a tube top. To accord with golden beige costume, I made a curve, showing up in Klimt's paintings, with golden color on a circle shape which was also a main motif in his paintings.

• 한국산학기술학회논문지
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• 제12권3호
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• pp.1051-1057
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• 2011

최근 개발된 GMP공정의 활용으로 디지털 카메라, 광저장기기, 각종 전자기기 등의 광응용 기기에서 비구면 유리렌즈가 폭넓게 활용되고 있다. GMP공정은 복잡한 형상의 유리렌즈를 정밀하면서도 경제적으로 생산할 수 있다. 본 연구에서는 다구치 실험계획법을 이용하여 순차이송형 GMP공정에서 비구면 유리렌즈의 성형 조건을 최적화 하였다. 냉각 1단계에서의 압력과 온도, 시간을 3가지 주요 공정변수로 정하였으며, 3캐비티 금형을 이용하여 실험한 결과 순차이송형 유리렌즈 성형공정에서 냉각시간이 비구면 유리렌즈의 형상정밀도(PV)에 가장 큰 영향을 미치는 것을 알 수 있었다.