• 제목/요약/키워드: Mold Surface Temperature

검색결과 285건 처리시간 0.02초

전동킥보드 브레이크 디스크의 열전달에 관한 융합 연구 (A Convergent Study on Heat Transfer at Brake Disc of Electric Kickboard)

  • 최계광;조재웅
    • 한국융합학회논문지
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    • 제11권11호
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    • pp.233-237
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    • 2020
  • 본 연구에서는 전동킥보드 브레이크 디스크 열전달을 해석하였다. 브레이크 디스크의 패드 접촉면에 따라 다른 열이 전달된다. 접촉면에서 멀어진 부분에서는 온도가 작아지는 경향이 거의 일정하였으며 Model A가 Model B 보다는 약간 더 낮은 온도 분포를 보였다. Model A가 Model B에 비하여 그 최대 등가응력이 7% 정도 더 높다. 설계시에 타원형으로 패드와 접촉하는 Model B가 원형인 Model A 보다는 그 응력이 감소됨을 보였다. 접촉면 위쪽으로 열이 더 많이 전달되는 것으로 미루어 볼 때 설계시 브레이크 디스크의 모서리 부분을 고려하여 본다면 Model B가 Model A보다 그 강도가 더 크다고 사료된다. 본 연구 결과를 전동킥 보드의 설계에 활용한다면 더 강도가 좋은 브레이크 디스크 설계를 할 수 있을 것이라고 생각된다. 본 연구 결과를 전동킥보드 브레이크 디스크에 적용함으로서 열에 대한 브레이크의 내구성을 평가할 수 있고 그 결과가 강성 있는 브레이크의 설계와 미적인 융합이 될 수 있다고 보인다.

금형 냉각이 Al-Mn계 다중압출 평판관의 압출 특성 변화에 미치는 영향 (Effects of die cooling on change of extrusion characteristics of Al-Mn-based thin-walled flat multi-port tube)

  • 신영철;하성호;강태훈;이기안;이승철
    • Design & Manufacturing
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    • 제17권4호
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    • pp.63-71
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    • 2023
  • In order to increase the extrusion production speed of aluminum, extrusion die cooling technology using liquid nitrogen has recently attracted a lot of attention. Increasing the extrusion speed increases the temperature of the bearing area of extrusion dies and the extrusion profile, which may cause defects on the surface of extruded profile. Extrusion die cooling technology is to directly inject liquid nitrogen through a cooling channel formed between the die and the backer inside the die-set. The liquid nitrogen removes heat from the die-set, and gaseous nitrogen at the exit of the channel, covers the extrusion profile of an inert atmosphere reducing the oxidation and the profile temperature. The aim of this study is to evaluate the cooling capacity by applying die cooling to extrusion of Al-Mn-based aluminum alloy flat tubes, and to investigate the effects of die cooling on the change in extrusion characteristics of flat tubes. Cooling capacity was confirmed by observing the temperature change of the extrusion profile depending on whether or not die cooling is applied. To observe changes in material characteristics due to die cooling, surface observation is conducted and microstructure and precipitate analysis are performed by FE-SEM on the surface and longitudinal cross section of the extruded flat tubes.

2 캐비티 LCD 사출품의 품질향상에 관한 해석 및 실험적 연구 (Analytical and experimental study on the quality improvement of 2 cavity injection-molded LCD frame)

  • 손재환;장은실;한창우;손재용;이영문
    • 한국산학기술학회논문지
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    • 제13권9호
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    • pp.3815-3821
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    • 2012
  • LCD 프레임은 중 대형 TFT-LCD BLU의 기본형상을 유지시켜주는 중요한 부분이다. 중 대형 LCD 프레임을 효율적으로 생산하기 위해 1 캐비티에서 2 캐비티 사출 공정으로의 개선이 필요하다. 2 캐비티 금형 구조는 콤팩트하게 되었고 핫 런너 존이 증가되었기 때문에 사출온도를 조절하기 어렵게 되었다. 본 연구에서는 2 캐비티 사출성형공정으로 생산된 프레임에 대한 품질을 평가하기 위해서 유한요소해석 프로그램을 사용하여 사출해석을 수행하였다. 1 캐비티와 2 캐비티 공정에서 계산된 사출압력과 최대 변형량은 각각 41.13 MPa과 1.62 mm, 40.49 MPa과 1.66 mm이다. 1 캐비티 프레임의 측정된 최대 굽힘 하중, 표면거칠기가 140 N, 0.13 ${\mu}m$, 인데 비하여 2 캐비티 중 좌, 우 프레임의 측정값들은 209 N, 0.08 ${\mu}m$와 193 N, 0.10 ${\mu}m$이다. 열화상은 2 캐비티 금형 중 좌 우 금형 온도의 최대 표준 편차값은 $1.23^{\circ}C$임을 나타내고 있다. 시뮬레이션과 측정은 전체적으로 2 캐비티 사출공정의 프레임 품질이 1 캐비티 품질보다 나쁘지 않다는 것을 보여주고 있다. 그러나 2 캐비티 공정에서 프레임의 최대 굽힘 하중값은 1 캐비티 공정의 하중값보다 매우 증가되었다.

Stain removal on ivory using cyclododecane as a hydrophobic sealing agent

  • 이현숙
    • 고문화
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    • 66호
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    • pp.87-112
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    • 2005
  • Stain removal on ivory has been, for a long time, considered an undesirable treatment in conservation field because ivory is hygroscopic and anisotropic, having different physical properties in different directions. Cyclododecane, which sublimes at room temperature, has been investigated for its use in conservation field since 1995, as a reversible temporary consolidant, sealing agent or coating, water repellent, and barrier layer. This research aims to remove stains on ivory, temporarily protecting the none-stained area or painted area from methanol, acetone or the aqueous cleaning system using cyclododecane as a hydrophobic sealing agent. This research also aims to obtain information regarding whether cyclododecane can be safely and effectively used on archaeological wet ivory. Melted cyclododecane and saturated solutions of cyclododecane in mineral spirits, and hexanes were applied to ivory samples. Application methods, working properties of cyclododecane on ivory, and effect of cyclododecane coating on moisture content of wet ivory were evaluated. The sealing layer formed by molten cyclododecane or by saturated cyclododecane solution in hexane or saturated cyclododecane solution in mineral spirits did not form a secure contact with the surface of the highly polished ivory. The sealing formed with two different layers, in which saturated cyclododecane solution in hexane was applied initially and then molten cyclododecane was applied over the first layer, was found to securely protect the painted area. When the wet samples were kept in 100% RH environments for a month, active mold growths were observed except in the samples sealed with molten cyclododecane. In conclusion, cyclododecane was an efficient hydrophobic sealing agent to protect painting area while cleaning stains on ivory. It also prevented mold growing on wet ivory and wet bone. Evenness of cyclododecane film on ivory will be determined in UV light. Analytical techniques will include visual observation, polarized light microscopy, Scanning Electron Microscope, and Gas Chromatography.

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소형항공기(반디호) 몰드의 구조시험 및 진동해석 (Structure Test and Vibration Analysis for Small Aircraft)

  • 정도희;김진원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.692-697
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    • 2005
  • 좋은 날개 실속특성 및 실속/스핀의 특성이 입증된 선미익형 항공기를 현재 개발중에 있다. 전에 개발된 1호기 및 2호기 시제기는 코어 샌드위치 형식으로 날개 전체가 채워지고 고정식 착륙장치로 제작되었다. 새로이 개발될 반디호는 접개식 착륙장치와 날개와 동체에 일반적인 폼 코아 샌드위치층이 장착될 예정이다. 제작을 위해 시편 시험을 포함한 복합 소재 제작 공정이 연구되었고 적층 몰드를 이용하여 유리 섬유 천으로 폼 코어 위로 상온 적충하는 방식이 채택되었으며, 복합소재 부품들은 실온과 대기압하에 경화시킨다. 일반적으로, 몰드부품들은 양산에 적합한 매끄러운 표면 조도와 표준 품질을 보여주었다. 본 연구에서는 소형 항공기 반디호 몰드 기술과 개발 상황을 기술하였다.

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Trichothecium roseum에 의한 배 분홍빛썩음병 발생 (Pink Mold Rot on Asian Pear (Pyrus serotina Rehder) Caused by Trichothecium roseum (Pers.) Link ex Gray in Korea)

  • 권진혁;이흥수;최시림;조용조;최옥희;조현숙;심창기
    • 한국유기농업학회지
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    • 제21권3호
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    • pp.373-380
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    • 2013
  • 2012년 10월 경상남도 진주시 농가포장에 재배중인 성숙기 배 과실에서 분홍빛썩음병이 발생하였다. 병징은 배 과실 표면이 수침상으로 물러지고 썩으면서 그 위에 분홍빛 곰팡이가 많이 형성되었다. 균총의 색깔은 처음에 흰색이고 배양기간이 경과됨에 따라 배지 표면에 분홍빛의 분생포자가 많이 형성되었다. 균사생육 적온은 $25^{\circ}C$이었다. 분생포자의 모양은 서양배형이며 좌우 지그자그로 부착하며 성숙한 분생포자는 2세포로 되어있다. 크기는 $10{\sim}22(34){\times}6{\sim}10(12){\mu}m$이었다. 분생자경은 균사표면에 직립으로 형성하고, 폭이 4~5 ${\mu}m$이고 무색이었다. 동정을 확실시하기 위해 rDNA의 complete internal transcribed spacer(ITS) 영역의 염기서열을 분석하였고, 분석된 염기서열(613 bp)을 BLASTN 프로그램으로 확인한 결과, T. roseum(GenBank accession no. JQ898156)와 99%의 상동성을 나타내었다. 이와 같이 배에서 발생한 병징과 병원균의 균학적 특징을 기초로 하여 이 병을 Trichothecium roseum (Pers.) Link ex Gray에 의한 배 분홍빛썩음병으로 명명하고자 제안한다.

리브를 가진 일체형 SMC 압축성형재의 Sink Mark 형성에 관한 실험적 연구 (An Experimental Study on Sink Mark Formation in Compression Molded SMC Parts with Rib)

  • 정진호;임용택
    • 대한기계학회논문집
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    • 제19권6호
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    • pp.1490-1500
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    • 1995
  • Compression molding of SMC (Sheet Molding Compound) in a thin plaque with substructures like a rib is involved with the formation of surface defect along the centerline over the rib area called by sink mark depending on process parameters. The surface quality of the external panels in automotive manufacturing is so critical that this kind of defect should be eliminated during manufacturing stages. The effect of process parameters on sink mark formation and the distribution of chopped fiberglasses in the compression molded thin plaque with a rib was experimentally investigated in the present study. In order to estimate the effect of the molding parameters such as molding temperature, mold closing speed, depth of the rib, corner radius of the rib, and final molded part thickness of flat portion on the depth of sink mark and the distribution of fiberglasses in the molded SMC part with the rib under the present experimental conditions, the molding parameters used in experiments were non-dimensionalized equation for predicting the depth of sink mark was determined through dimensional analysis based on the experimental data. The orientation and distribution of fiberglasses and fillers which directly affect the formation and depth of sink mark were investigated by taking the photographs of the cross-sectional area of the molded specimen using scanning electron microscope. The experimental results proposed from this investigation are useful in understanding the formation of sink mark and predicting the depth of sink mark in compression molding of SMC with substructures.

신경회로망을 이용한 가공조건에 따른 원형가공 표면거칠리 평가 (Evaluation of Circle Machining Surface Roughness on the Process Conditions using Neural Network)

  • 성백섭;김일수;차용훈
    • 한국안전학회지
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    • 제17권1호
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    • pp.11-17
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6{\mu}s,\;8{\mu}s$ and $10{\mu}s$, pulse-off-time to $8{\mu}s,\;10{\mu}s$ and $13{\mu}s$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

핫엠보싱 충전공정에 관한 수치해석 (Numerical simulation of hot embossing filling)

  • 강태곤;권태헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.43-46
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    • 2005
  • Micro molding technology is a promising mass production technology for polymer based microstructures. Mass production technologies such as the micro injection/compression molding, hot embossing, and micro reaction molding are already in use. In the present study, we have developed a numerical analysis system to simulate three-dimensional non-isothermal cavity filling for hot embossing, with a special emphasis on the free surface capturing. Precise free surface capturing has been successfully accomplished with the level set method, which is solved by means of the Runge-Kutta discontinuous Galerkin (RKDG) method. The RKDG method turns out to be excellent from the viewpoint of both numerical stability and accuracy of volume conservation. The Stokes equations are solved by the stabilized finite element method using the equal order tri-linear interpolation function. To prevent possible numerical oscillation in temperature Held we employ the streamline upwind Petrov-Galerkin (SUPG) method. With the developed code we investigated the detailed change of free surface shape in time during the mold filling. In the filling simulation of a simple rectangular cavity with repeating protruded parts, we find out that filling patterns are significantly influenced by the geometric characteristics such as the thickness of base plate and the aspect ratio and pitch of repeating microstructures. The numerical analysis system enables us to understand the basic flow and material deformation taking place during the cavity filling stage in microstructure fabrications.

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광통신용 비구면 글라스 렌즈 자중성형 공정 연구 (A Study on the Molding Process of an Optical Communication Aspherical Glass Lens Using the Weight Molding Method)

  • 류상;노경환;최광현;김원국;이원경;김도희;양국현
    • 세라미스트
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    • 제21권4호
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    • pp.427-432
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    • 2018
  • In this study, the aspherical lens for optical communications produced not with an one-step pneumatic type of external pressurization system (existed GMP process) but a constant weight of self-loaded mold put up to upper core. So the lens is molding with self-loaded weight molding and it calls Weight Molding process. In self-loaded molding process, we measured changes of center thickness molding lenses with each variable molding temperatures and time to find the effect of center of lens thickness to search key factors. As experimental results, the center thickness reach to targeted lenses step time value was changed drastically and it depends by molding temperature. If the molding temperature gets higher, the targeted lens that is reaching to the center thickness step time value was decreased. To find the effect of life improvement on mold core by imposing the self-loaded molding process we molded with GMP(Glass molding press) method and self-loaded molding method for 9,000 times and measured the lenses shape accuracy and surface roughness to evaluate the core life. As a result the self-loaded molding method core has 2,000 times longer that GMP (Glass molding press) method. If we adopt self-loaded molding method of the optical aspherical lens molding in the future, we expect that it would reduce the expense of changing the molds by molding core life improvements.