• Title/Summary/Keyword: Modular Plant Construction

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Risk Assessment and Contingency Prediction considering Work Characteristics for Modular Plant Construction Projects (모듈러 플랜트의 업무특성을 고려한 위험 평가 및 예비비 예측)

  • Kang, Hyunwook;Kim, Jongwook;Kim, Yongsu
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.5
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    • pp.81-89
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    • 2018
  • The purpose of this study is to assess the risk and predict the contingency for modular plant construction projects. Considering the work characteristics of the modular plant, The adapted research method is that suggest models for assessment impact of risk and predict the contingency considering risk. Based on the proposed models, It is selected one modular plant construction project and assessment impact of risk factors and predicted the contingency. The results of this study are as follows: Assessment the probability of occurrence of risk factors and intensity of impact, and extract 15 important risk factors. These are classified as Engineering, Procurement, Fabrication, Transportation, Construction phases to consider the work characteristics of the modular plant. The predicted contingency is that 6.739%(Engineering 2.850%, Procurement 6.225%, Fabrication 6.211%, Transportation 4.165%, Construction 8.168%) to prepare the basic business expense. The model is used as a way to derive quantitative results in the decision-making process for risk management in construction projects.

Modular reactors: What can we learn from modular industrial plants and off site construction research

  • Paul Wrigley;Paul Wood;Daniel Robertson;Jason Joannou;Sam O'Neill;Richard Hall
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.222-232
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    • 2024
  • New modular factory-built methodologies implemented in the construction and industrial plant industries may bring down costs for modular reactors. A factory-built environment brings about benefits such as; improved equipment, tools, quality, shift patterns, training, continuous improvement learning, environmental control, standardisation, parallel working, the use of commercial off shelf equipment and much of the commissioning can be completed before leaving the factory. All these benefits combine to reduce build schedules, increase certainty, reduce risk and make financing easier and cheaper.Currently, the construction and industrial chemical plant industries have implemented successful modular design and construction techniques. Therefore, the objectives of this paper are to understand and analyse the state of the art research in these industries through a systematic literature review. The research can then be assessed and applied to modular reactors.The literature review highlighted analysis methods that may prove to be useful. These include; modularisation decision tools, stakeholder analysis, schedule, supply chain, logistics, module design tools and construction site planning. Applicable research was highlighted for further work exploration for designers to assess, develop and efficiently design their modular reactors.

Performance Evaluation of Welding Method for Modular of High-Strength Reinforcing Bars to the Nuclear Power Plant Structures (원전구조물 고강도철근 모듈화를 위한 용접방법 성능평가)

  • Lim, Sang-Joon;Lee, Han-Woo;Kim, Hyeong-Seob;Bang, Chang-Joon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.278-280
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    • 2013
  • To minimize construction quantity of nuclear facility, it is required to reduce reinforcing bar amount and solve reinforcing bar concentration and for this, it is necessary to develop application design technology and modular of high strength reinforcing bar. Hence, KHNP reduces excessive reinforcing bar amount which can cause possibility of poor construction of concrete through design standard development and modular of nuclear facility structure using high strength reinforcing bar to raise economics and has its purpose to maintain high-level safety and durability as they are.

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Study on the Application of Modular Technologies to Han-ok (한옥의 모듈러 공법 적용에 관한 연구)

  • Lee, Chang-Jae;Lim, Seok-Ho
    • Journal of the Korean housing association
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    • v.23 no.4
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    • pp.49-57
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    • 2012
  • This study was conducted to apply the modular construction method to Han-ok. The modular method, which is differentiated from the existing one, means a construction method that equipments, windows and interior materials are prefabricated as a six-sided object at a plant and then they are assembled at the least process on the spot. As for the theoretical observation, the theoretical basis to apply the modular method to the modular housing and Hanok was divided into environmental and economic aspect. In order to apply the modular method to Hanok, the unit scale and size were selected and the plane of unit module Hanok was developed. And a standard with regard to the unit combination and material lifting transportation method was set and planned. In addition, through the comparison the unit modular Hanok to the existing Hanok, the difference was analyzed and the strength was identified in terms fo design method, structure, construction method, period and cost. In final, the conclusion, with regard to the economic, technical application in future, was drawn through arranging the study contents. The unit modular Hanok to carry out the high-quality dwelling through construction period reduction, standardized construction materials and improved insulation performance can meet the demands for a paradigm of new construction technology.

Risk based Value Index Evaluation Model for Modular Design Alternatives in Plant Construction Projects (플랜트 건설사업의 모듈러 설계대안별 RVI 평가 모델)

  • Kang, Hyun Wook
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.5
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    • pp.98-107
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    • 2022
  • The purpose of this study is to suggest a model for evaluation of a risk based value index for modular design alternatives in plant construction projects. Accordingly, 1) Setting the basic project cost and the scope to apply the module, 2) Evaluating the importance, easiness, and effectiveness index for Engineering, Procurement, Fabrication, transportation, and construction work, 3) Estimating the total project cost by analyzing the risk reserve Step, 4) Comparing the effectiveness index and total project cost for each modular design alternative, it was composed of the steps of deriving RVI. To verify such a model, Plan-A, which applied a module to one process, and Plan-B, which applied a module to three processes, were composed to evaluate RVI.

A Study for Selecting Modular Construction Method - Focus on Benefits and Barriers of Modular Method - (플랜트 공사 모듈러 공법 적용 의사결정을 위한 연구 - 모듈러 공법의 장·단점 및 적용 장벽에 대한 고찰 -)

  • Park, Chan-Young;Kim, Hyunjin;Won, Jin Woo;Jang, Woosik;Han, Seung-Heon
    • Korean Journal of Construction Engineering and Management
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    • v.17 no.4
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    • pp.12-19
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    • 2016
  • Recently, The importance of modular construction method has increased by market environmental change. However, it's application in the actual project is restricted due to the lack of understanding of modularization and the absence of utilization system. To overcome this problem, this study propose the decision-making model for selecting modular or conventional (stick-built) construction method at early stage. First the needs of modular method in plant project is derived and the benefits and barriers of modular construction are analyzed through literature review. Based on this analysis, 6 decision-making factors covered project and modular characteristics are derived and the decision-making model is developed. Finally, 12 actual overseas project cases is evaluated by this model for verifying its applicability. This proposed model can provide the guideline to select the construction method in early stage for successful execution of plant project.

Study of application method for the Rebar Modulation of High-Strength Reinforcing Bars to the Nuclear Power Plant Structures (원전구조물 고강도철근 모듈화를 위한 적용방법 연구)

  • Lim, Sang-Joon;Lee, Byung-Soo;Bang, Chang-Joon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.17-18
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    • 2013
  • To minimize construction of nuclear facility, it is required to reduce reinforcing bar amount and solve reinforcing bar concentration and for this, it is necessary to develop appication design technology and modular of high strength reinforcing bar. Hence, KHNP reduces excessive reinforcing bar amount which can cause possibility of poor construction of concrete through design standard development and modular of nuclear facility structure using high strength reinforcing bar to raise economics and has its purpose to maintain high-level safety and durability as they are. This study is to introduce application method for the Rebar Modulation of High-Strength Reinforcing Bars to the Nuclear Power Plant Structures.

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Study on the Application of Multi-skilled labors to Factory Production Process for Securing Economic Feasibility of Modular Unit (모듈러 경제성 확보를 위한 공장생산 프로세스의 다기능공 적용 방안)

  • Kim, Hakcheol;Hwang, Youngkyu;Kim, Kyungrai
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.1
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    • pp.11-19
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    • 2014
  • The Construction industry is a labor-intensive industry that its labor cost takes up about 30~40% out of the whole construction cost. However, due to a stereotype that on-site work is a 3D job there is a shortage of the labor forces. Modular construction method is to produce modular units in the plant so that workers could work stably. Also, after delivering the module from plant to the site, there will be only installment to be required that shortens construction duration. Even though the modular market is currently expanding based on military facilities in Korea, its best strengths are not demonstrated well which are shortened construction period and low cost. It also causes labor problem of production due to minimum utilization of the modular construction method. Multi-skilled labor means a technician that is able to perform more than two kinds of work with more than two techniques. Multi-skilled labor can proceed smoothly by figuring out the connectivity between the precedent and following operations. Therefore, this research is to apply the concept of Multi-skilled labors, suggest solutions and allocate manpowers efficiently. As a result, it helps to decrease idle manpowers during the operation and the total labor forces can be saved. Low cost is the original strength of the modular which can stand out so the modular market is expected to expand.

Mock-up Test for Nuclear Power Plant Rebar Modulation Applying Febrication (선조립공법을 활용한 원전구조물 철근모듈화 Mock-up 실험연구)

  • Lim, Sang-Jun;Lee, Byung-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.13-14
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    • 2015
  • To minimize construction of nuclear facility, it is required to reduce reinforcing bar amount and solve reinforcing bar concentration and for this, it is necessary to develop appication design technology and modular of high strength reinforcing bar. Hence, KHNP reduces excessive reinforcing bar amount which can cause possibility of poor construction of concrete through design standard development and modular of nuclear facility structure using high strength reinforcing bar to raise economics and has its purpose to maintain high-level safety and durability as they are. After reviewing the rebar drawing of the NPP structures and performing the mock-up test, the rebar modulation method in the various area of the NPP Structure has been established.

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