• Title/Summary/Keyword: Model Material Experiment

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A Experimental Study of Automobile Hub Clutch used Flow Control Forming Techniques (유동제어 성형기술을 이용한 자동차 허브클러치의 실험적 연구)

  • 박종남;계중읍;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.142-149
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    • 2002
  • In this paper, the metal forming process is caused of rise of the unit cost of production in increase of the lead-time and cost because of manufacturing final product through a few the number of processes. Flow control complex forming is proposed to put into formulation in order to apply cold forging from conventional approximate similarity theory, and the forming loads of the real material(AISI 1008) can be calculated by put at the new similarity formula the load by plasticine model material experiment through hub clutch. In order to reduce lead-time and cost the technology is used to manufacture with lower die of this product. By the application synthetic resin as the raw material, it is have the merit such short lead-time, low cost, good surface finish etc., as compared with the machine work.

On the investigation of structural behaviour of nuclear containment building wall element using microscopic material model (미시적 재료모델을 사용한 원전 격납건물 벽체 요소의 구조거동 분석)

  • 이상진;이홍표;서정문
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.10a
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    • pp.217-221
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    • 2000
  • Nonlinear stress analysis of nuclear containment building wall element is carried out using microscopic material model. The present study mainly focuses on the finite element analysis of the nuclear containment building wall element under biaxial tensile stresses and it evaluates the perfomance of adopted microscopic material model in the membrane energy dominant situation. From the numerical analysis, the adopted material model peforms well and has a good agreement with experiment result. Finally, the result of present study can be severed as a benchmark test when concrete material model is in need of evaluation.

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A Study on the Heat Release Characteristics of Gel Type Micro Size Latent Heat Storage Material Slurry with Direct Contact Heat Exchange Method (겔 상태의 미세 잠열 축열재 혼합수의 기액직접접촉식 열교환법에 의한 방열 특성)

  • 김명준
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.618-623
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    • 2004
  • This paper has dealt with the heat storage characteristics of gel type micro size latent heat storage material slurry. The heat release operation to the gel type micro size latent heat storage material slurry was carried out using hot air bubbles by direct contact heat exchange. This experiment was carried out using phase change material of n-paraffin so the heat release amount is higher than cold water system. The parameters of this experiment were concentration of latent heat phase change material, height of heat release bath and inlet velocity of hot air. The main results obtained are as follows : (1) The effect of concentration of latent heat phase change material dispersed with water is very affective to the direct contact heat exchange between hot air and gel type micro size latent heat storage material slurry. (2) It is clarified that the most effective concentration of latent heat phase change material dispersed with water exists around 20mass% at this type of direct heat exchange model experiment.

Comparative Daylighting Performance Analysis of Offices in 1/10, 1/5 Scale Models and Mock-up Model (실물대모형 및 1/5, 1/10축소모형의 자연채광 성능평가에 관한 비교분석)

  • Baik, Seung Heon;Kim, Jeong Tai
    • KIEAE Journal
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    • v.6 no.4
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    • pp.25-32
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    • 2006
  • Mock-up model can be applied to measure accurate performance data but difficult to apply the variables in experiment. There can be a slight experiment errors in Scale model, but various parameters can be applied for a objective experiment. This paper aims to compare the daylighting performance in 1, 1/5, 1/10 scale model of offices and analyze the experiment errors to certificate the influence of model experiment. To analyse daylighting performance, a comparison of a Mock-up model, sized $12.0m(w){\times}7.2m(l){\times}3.7m(h)$, designed for experimentation of daylighting systems and its 1:5, 1:10 scale model. It has an identical configuration of reference room and the test room. For the test room, the lightshelf system was designed as Micro-4 reflective material. To assess work plane illuminance and light factor, photometric sensors of each room were installed at work-plane(6 points) and exterior horizontal illuminance (1 point). And luminance of window, rare of the room was measured under clear sky. It is to be monitored by Agilent data logger, photometric sensor Li-cor and the Radiant Imaging ProMetric 1400. Comparisons with a light factor, increase-decrease ratio and luminance are discussed.

Simulation of Rotary Forging Process by Model Material Technique (모델재를 이용한 회전단조 공정의 시뮬레이션)

  • 윤덕재;최석우;나경환;김종호
    • Transactions of Materials Processing
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    • v.4 no.1
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    • pp.9-16
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    • 1995
  • Model material technique, which requires only the small space of experimental set-up and low cost for experiment, is used to estimate the deformed profile and the forging load in rotary forging. The materials and working conditions are determined to satisfy the similitude conditions between the model test and the prototype test. The model material of the so-called plasticine and the mild steel are chosen as specimens, and they represent almost the same value of strain gardening exponent in the stress-strain relationship. Lubricant in the model test is also carefully selected so that it gives the same frictional conditions at the tool-specimen interface. Experiments for two kinds of specimens are carried out in each testing equipment at room temperatue. From the experiments the deformed dimensions and the forging loads are measured and compared with each other by using the simulation coefficients. It is shown that there are good agreements between the model test and the prototype test. Finally, for verifying the availability of the model material technique this mathod is applied to forging of bevel gear product. the good result is obained which can demonstrate that the model material technique is very efficent for estimating or developing a new process.

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Application of an Artificial Neural Network Model to Obtain Constitutive Equation Parameters of Materials in High Speed Forming Process (고속 성형 공정에서 재료의 구성 방정식 파라메터 획득을 위한 인공신경망 모델의 적용)

  • Woo, M.A.;Lee, S.M.;Lee, K.H.;Song, W.J.;Kim, J.
    • Transactions of Materials Processing
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    • v.27 no.6
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    • pp.331-338
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    • 2018
  • Electrohydraulic forming (EHF) process is a high speed forming process that utilizes the electric energy discharge in fluid-filled chamber to deform a sheet material. This process is completed in a very short time of less than 1ms. Therefore, finite element analysis is essential to observe the deformation mechanism of the material in detail. In addition, to perform the numerical simulation of EHF, the material properties obtained from the high-speed status, not quasi static conditions, should be applied. In this study, to obtain the parameters in the constitutive equation of Al 6061-T6 at high strain rate condition, a surrogate model using an artificial neural network (ANN) technique was employed. Using the results of the numerical simulation with free-bulging die in LS-DYNA, the surrogate model was constructed by ANN technique. By comparing the z-displacement with respect to the x-axis position in the experiment with the z-displacement in the ANN model, the parameters for the smallest error are obtained. Finally, the acquired parameters were validated by comparing the results of the finite element analysis, the ANN model and the experiment.

Failure analysis of ribbed cross-laminated timber plates

  • Lavrencic, Marko;Brank, Bostjan
    • Coupled systems mechanics
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    • v.7 no.1
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    • pp.79-93
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    • 2018
  • The process of material failure i.e. cracks development and their propagation in an experiment related to the bending collapse of cross laminated timber plate with ribs is described. Numerical simulation of such an experiment by the nonlinear finite element method is presented. The numerical model is based on Hashin failure criteria, initially developed for unidirectional composites, and on material softening concept applied by the smeared crack approach. It is shown that such a numerical model can be used for an estimation of the limit load and the limit displacement of a cross laminated timber ribbed plate.

A study on the effect of ultrasonic beam skewing based on theoretical model approach in CCSS (원심 주조 스텐레스 강에서의 이론적 모델을 통한 Beam Skewing 영향 고찰)

  • Lee, S.L.;Lim, H.T.;Lee, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.24-28
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    • 1990
  • Centrifugally Cast Stainless Steel generally shows similar structure to the weld in austenitic stainless steel in the point of casting. When examining this material ultrasonically, the beam does not generally propagate straightforward but rather deviates from its original direction and this phenomenon called skewing is originally caused by anisotropic material. In order to calculate the beam skewing effect theoretically, work has been performed based on a model approach which has regarded material itself as having been composed of multi-layered columnar dendrite structure and the result was compared with the one from experiment. The result from both theory and experiment showed good correlation and ultrasonic beam showed the least skewing with around 45 degree incident angle.

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Analytic Investigation on Inelastic Behavior of Reinforced Concrete Frame with Seismic Detail (내진 상세 철근콘크리트 골조의 비탄성 거동에 관한 해석적 연구)

  • 박철용;이한선;김상대
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.466-472
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    • 1996
  • The nonlinear analysis was perforned for a 2-bay 2-story moment-resisting reinforced concrete plane frame with seismic detail using KDARC 2D program. The analytical models consist of the material model, the member model, the hysteretic model, and the damage model etc. The conclusion based on the results of analysis is as following. : (1) Story shear-displacement relationship is similar to the experiment result but from the energy point of view, the analysis relationship is similar to the experiment result but from the energy point of view, the analysis result was different from the experiment result. (2) Plastic hinges were found to occur mainly in beams at first story while all the columns had plastic hinges throughout the structure. (3) Failure mode is a little different from experiment result in the yielding mechanism. (4) Damage index isabout 0.25. This means that the degree of damage is moderate and can be repairable.

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A Study on the Effect of Fracture Delay of Intelligent FRP by Transparent Photoelastic Experimental Method (투과형 광탄성 실험법에 의한 지능성 FRP의 파괴지연 효과에 관한 연구)

  • Lee, Hyo-Jae;Hwang, Jae-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1904-1911
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    • 1999
  • The most effective material in the shape memory alloy(SMA) is the TiNi alloy, because its shape recovery characteristics are very excellent. We molded the composite material with shape memory function. The fiber of it is $Ti_{50}-Ni_{50}$ shape memory alloy and matrix of it is epoxy resin(Araldite B41, Hardner HT903. Ciba Geigy), its adhesive and optical sensitivity are very excellent. It was assured that the composite material could be used as model material of photoelastic experiment for intelligent materials or structures. In this research, the composite material with shape memory function is used as model material of photoelastic experiment. Photoelastic experimental hybrid method is developed in this research, it is assured that it is useful on the obtaining stress intensity factor and the separation of stress components from only isochromatic data. The measuring method of stress intensity factor of intelligent material by photoelastic experiment is introduced. In the mode I state, we can know that stress intensity factors are decreased more than 50% of stress intensity factor of room temperature when temperature of fiber is greater than 4$0^{\circ}C$, prestrain greater than 5% and fiber volume ratio greater than 0.42% and that stress intensity factors are decreased by 100% when fiber volume ratio is greater than 0.84%, prestrain greater than 5% and temperature greater than 60 $^{\circ}C$.