• Title/Summary/Keyword: Mock-up specimens

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Inspection of corrosion in under frame side sill for rolling stocks using pulsed eddy current testing (펄스 와전류(Pulsed eddy current)를 이용한 도시철도차량의 Under Frame Side Sill 부식 평가)

  • Kim, Woong-Ji;Song, Sung-Jin;Kim, Hak-Jun;Chung, Jung-Duk;Lee, Chan-Woo
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1117-1124
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    • 2009
  • Under frame side sill of rolling stock structure is designed for preventing corrosion in order to meet mechanical requirements. However during long operation time more than 20 years, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. So, detection and evaluation of the corrosion ill the under frame nondestructive is one of important issues to extend their life time. Most of nondestructive methods are not easy to apply for detecting corrosion in the under frame side sill, since the under frame side sill consist of there layered with different material (stainless steel - stainless steel - mild steel) and each layer is connected by spot weld and plug weld. Fortunately, pulsed eddy current method claimed that it can be measured not only thickness change but also corrosion under their insulation layers. So, in this study, we have investigated performance of pulsed eddy current testing method by measuring thickness variation of fabricate of mock-up specimens. The investigation results obtained from mock-up specimens and the corrosion evaluation results of the aged rolling stocks will be presented.

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Evaluation on In-Site Compressive Strength of High-Strength Concrete Mass Elements under Cold Weather (혹한기 고강도 콘크리트 매스부재의 현장 압축강도 평가)

  • Mun, Jae-Sung;Yang, Keun-Hyeok;Kim, Do-Gyeu
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.589-595
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    • 2015
  • This study evaluated the in-site compressive strength development of high-strength concrete developed for the mass structures under cold weather condition. Two mock-up wall specimens with $2.0{\times}1.2{\times}1.0m$ in dimension were cured under an average temperature of $5^{\circ}C$. Core strengths measured at different locations of the mock-up walls were compared with the companion standard cylinder strengths. Test results revealed that the core strength of mock-up walls at an age of 3 days is higher by approximately 30% than the companion cylinder strength because of the high curing temperature effect generated from the heat of hydration of cementitious materials. Furthermore, comparisons with the prediction models based on maturity function confirmed that the effect of hydration heat on the curing temperature increase needs to be reflected to reasonably evaluate the on-site compressive strength development of concrete for mass elements.

Mock-up Test for Field Application of a Polylon Fiber Method (폴리론 화이버 공법의 현장적용을 위한 Mock-up Test)

  • Kwon, Hae-Won;Son, Ho-Jung;Jee, Suk-Won;Lee, Byeong-Hoon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.405-408
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    • 2008
  • This study, as mock-up test for applying Polylon Fiber engineering method to the field, analyzed the fundamental characteristics and the fireproof characteristics of high strength concrete mixed with Polylon Fiber 0.05% and the results are summarized as followings. From the characteristic of the fresh concrete, both slump flow and air content were appeared to satisfy target range. And from the characteristic of hardened concrete, all compressive strengths according to the curing conditions were appeared to satisfy design standard strength of 60 MPa. From the fireproof characteristic, small scaling and spalling phenomenon were partially appeared on the surface part of specimens, but generally the excellent fireproof capacities were appeared. From the characteristic of temperature hysteresis, the highest temperature and the average temperature of reinforcing part after fire-resistant test for 3 hours were $531^{\circ}C$ and $405{\circ}C$, respectively and then satisfied fireproof standard of the Ministry of Land Transportation and Maritime Affairs.

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Evaluation of Shrinkage Properties Based on Mock-Up Testin High Performance Concrete (Mock-Up 시험에 의한 고성능 콘크리트의 수축특성 분석)

  • Han, Cheon-Goo;Kang, Su-Tae;Koh, Kyung-Taek;Hann, Chang-Pyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.5
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    • pp.106-114
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    • 2006
  • This paper investigates the fundamental properties and shrinkage characteristics of low shrinkage high performance concrete(LSHPC), using mock-up specimens. According to the test results, the most suitable mix proportions of LSHPC need a higher dosage of SP agent and AE agent, in order to obtain the target of slump flow and air content. This is due to reduce fluidity and air content respectively. It also presented earlier setting time than control concrete by 6 hours and exhibited compressive strength of 60MPa at age 28 days. Autogenous shrinkage of LSHPC was the half of the value of control concrete. Drying shrinkage of center section of LSHPC showed similar tendency with autogenous shrinkage, because of no internal moisture movement, while surface section had larger drying shrinkage. The specimen with embedded reinforcing bar had smaller deformation owing to confinement of reinforcing bar.

Temperature History of Concrete exposed to Extremely Cold Weather with the Variation of Capacity of Heating Coil (열선 전력 용량에 따른 극한온도 조건에서의 콘크리트 온도이력 특성)

  • Jung, Eun-Bong;Jung, Sang-Hyeon;Ahn, Sang-Ku;Ko, Gyeong-Taek;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.51-53
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    • 2012
  • This paper is to report the results of mock-up test for concrete during severe cold weather. The temperature is fixed at -20℃. The mock-up specimens were fabricated simulating slab, wall and column. Heating coil with different heat capacity with 5 W and 15 W were embedded at slab specimen. Test results revealed that at -20℃, temperature dropped below 0℃ since around 70 hours. It takes 7 days to gain 45°D·D of maturity for avoiding frost damage at early age.

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Effect of Replacement of 5~13mm Recycled Coarse Aggregates on Field Applicability of the Concrete through Mock-up Test (목업 시험을 통한 5~13mm 순환 굵은골재 치환 사용이 콘크리트의 현장적용성에 미치는 영향 고찰)

  • Han, Min-Cheol;Song, Young-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.59-67
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    • 2017
  • The objective of this paper is to investigate experimentally the effect of replacement of recycled coarse aggregates with 5~13mm in size on a field applicability of concretes through Mock-up test. Seven different mock-up specimens were prepared with the size of $1200{\times}800{\times}800mm$ simulating column and wall. For the concrete mixtures, 24MPa, 27MPa and 40MPa of nominal strength were adopted with 30% and 70%(only for 24MPa) of 5~13mm recycled coarse aggregate (RCA) replacement and without 5~13mm RCA(Plain). For test items, slump, slump flow, compressive strength with different curing conditions, core drilling, rebound numbers and drying shrinkage were measured. Test results indicated that 30% of 5~13 mm RCA replacement resulted in increase in slump, slump flow and resistance against segregation, while air contents decreased compared to those of plain mixture. Compressive strength of concrete with 30% of 5~13mm RCA was shown to be higher than that of plain mixture due to optimum packing effect associated with presence of well graded aggregates. Rebound number of the mock-up specimen with 30% of 5~13mm RCA had lower fluctuation according to hitting location than that of plain mock-up specimen. It is believed from the results of the study that replacement of 30% of 5~13mm RCA brings desirable improvement in various aspect of concrete performance due to associated dense packing effect.

An Constructive Experiment through Mock-up and Monolith of High-Strength High-Performance Concrete (고강도-고성능 콘크리트의 모의 부재 및 실대 구조물 시공 실험)

  • 김태영;이영호;정헌수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.357-364
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    • 1997
  • In this experiment high-strength concrete of good workability is made by means of either replacing unit cement quantity to fly-ash by 20% or using low heat cement to reduce the internal hydration heat suggested as the fault of concrete. Concrete is poured through ready mixed concrete to test the ability of applying to the substantial works and is carried out the test of flowing and core strength and record of temperature of imitating specimens. It is capable to apply high-strength concrete replaced to fly-adh 20% to the substantial works through the experiment

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Development of Ultrasonic Testing System for In-Service Inspection of the Shrunk-on Type LP Turbine Roter (Shrunk-on Type 저압 터빈 로터의 가동중검사를 위한 초음파검사 시스템 개발)

  • Park, Joon-Soo;Seong, Un-Hak;Ryu, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.130-136
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    • 2009
  • Turbine, which is one of major components in nuclear power plants, requires reliable nondestructive inspections. But, accessibility of transducers is limited and interpretation of acquired signals is not easy at all due to the complication. So, in this study, we have fabricated mock-up specimens of real size and shape. we applied pulse-echo method and time-of-flight diffraction(TOFD) method for precise inspection of turbine key and wheel bore. And phased array ultrasonic testing method was adopted for wheel dovetail of turbines by using mock-up. Furthermore, an automatic scanner system was developed for in-service inspection of the developed methods.

An Experimental Stuty on Mass Concrete Durability & Hydration Heat Generation Characteristics according to Kinds of Cement & Form (시멘트 및 거푸집 종류에 따른 매스콘크리트의 내구성 및 수화발열특성에 관한 실험적 연구)

  • Kim, Kang-Min;Moon, Sang-Bong;Song, Yong-Soon;Kang, Suck-Hwa;Choi, Sam-Soon;Cho, Yong-Yeon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.359-360
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    • 2009
  • This Study is performed Mock-up test accounting for height of placement to review behavior of mass concrete according to kinds of cement & form. First, we measured hydration heat and show a different hydration heat generation characteristics as compared with each other. And we measured mortar outflow, the strength of concrete core and standard specimens, concrete's ability to resist chloride ion penetration in order to durability estimation of concrete. This study was aims to improve quality of mass concrete under marine environment.

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Comparison of Strength-Maturity Models Accounting for Hydration Heat in Massive Walls

  • Yang, Keun-Hyeok;Mun, Jae-Sung;Kim, Do-Gyeum;Cho, Myung-Sug
    • International Journal of Concrete Structures and Materials
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    • v.10 no.1
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    • pp.47-60
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    • 2016
  • The objective of this study was to evaluate the capability of different strength-maturity models to account for the effect of the hydration heat on the in-place strength development of high-strength concrete specifically developed for nuclear facility structures under various ambient curing temperatures. To simulate the primary containment-vessel of a nuclear reactor, three 1200-mm-thick wall specimens were prepared and stored under isothermal conditions of approximately $5^{\circ}C$ (cold temperature), $20^{\circ}C$ (reference temperature), and $35^{\circ}C$ (hot temperature). The in situ compressive strengths of the mock-up walls were measured using cores drilled from the walls and compared with strengths estimated from various strength-maturity models considering the internal temperature rise owing to the hydration heat. The test results showed the initial apparent activation energies at the hardening phase were approximately 2 times higher than the apparent activation energies until the final setting. The differences between core strengths and field-cured cylinder strengths became more notable at early ages and with the decrease in the ambient curing temperature. The strength-maturity model proposed by Yang provides better reliability in estimating in situ strength of concrete than that of Kim et al. and Pinto and Schindler.