• Title/Summary/Keyword: Mixed-Model Production

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Mixed Model Assembly Line Balancing with the Related Task Consideration (관련작업을 고려한 혼합모델 조립라인 밸런싱)

  • 김여근;곽재승
    • Journal of the Korean Operations Research and Management Science Society
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    • v.18 no.2
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    • pp.1-22
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    • 1993
  • This paper deals with the problem of mixed model assembly line balancing. In mixed model assembly lines, tsks should be assigned to stations in such a manner that all stations have approximately the same amount of work on a production cycle basis. Further in balancing assembly lines, the related tasks, the performing task side and the team tasks should be considered to improve work methods, to give more job satisfaction to workers, and to allow greater flexibility in the design of assembly lines. In this paper, the heuristic dispatch assignment rule is developed to assign evenly tasks of each model to all stations. The heuristic method based on the assignment rule developed is presented for mixed model assembly line balancing with the considerations of the related tasks, the performing task side, and the team tasks. The proposed method is analyzed, and compared with other methods for line balancing.

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An Integrated Production-Inventory Model (통합생산재고모형(統合生産在庫模型)에 관한 연구(硏究))

  • No, In-Gyu;Park, Sang-Don
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.2
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    • pp.29-37
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    • 1985
  • This paper studies a production-inventory model which unifies the inventory problem of raw materials and the finished product for a single product manufacturing system. The integrated production-inventory model is formulated wth a nonlinear mixed integer programming problem. An algorithm is developed by utilizing the finite explicit enumeration method. The algorithm guarantees to generate an optimal policy for minimizing the total annual variable cost. A mumerical example involving 15 raw materials is given to illustrate the recommended solution procedure.

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Sequencing for a mixed model assembly line in just-in-time production system (JIT 상황하에서 다품종 조립라인 작업물 투입 순서 결정 방안)

  • Hwang, Hark;Jeong, In-Jae;Lim, Joon-Mook
    • Korean Management Science Review
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    • v.11 no.1
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    • pp.91-106
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    • 1994
  • In mixed model assembly lines, products are assembled seqeuntially that have different combination of options specified by customers. In just in time (JIT) environment, production smoothing becomes an important issue for sub-lines which supply the necessary parts to each workstation of the assembly line. Another important issue is to avoid line stopping caused by work overload in workstations. To find a sequence which minimizes the costs associated with line stoppage and the option parts inventory level, a nonlinear mixed integer programming is formulated. Recognizing the limit of the Branch and Bound technique in large sized problems, a heuristic solution procedure is proposed. The performance of the heuristic is compared with the Branch and Bound technique through randomly generated test problems. The computational results indicate that on the average the heuristic solutions deviate approximately 3.6% from the optimal solutions.

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A Mixed 0-1 Linear Program for the Inspection Location Problem

  • Yum, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.10 no.1
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    • pp.11-16
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    • 1984
  • An economic model is developed for determining optimal locations of screening inspection stations in a multistage production system. The effect of screening inspection on the production rate is explicitly considered, and a fixed cost for maintaining an inspection station is assumed. The product is allowed to have multiple defects, each of which may be inspected at any inspection station after the defect-generating operation. The problem is formulated as a mixed 0-1 linear program which offers the advantage of versatility in handling various system constraints.

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Genetic Parameter Estimation with Normal and Poisson Error Mixed Models for Teat Number of Swine

  • Lee, C.;Wang, C.D.
    • Asian-Australasian Journal of Animal Sciences
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    • v.14 no.7
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    • pp.910-914
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    • 2001
  • The teat number of a sow plays an important role for weaning pigs and has been utilized in selection of swine breeding stock. Various linear models have been employed for genetic analyses of teat number although the teat number can be considered as a count trait. Theoretically, Poisson error mixed models are more appropriate for count traits than Normal error mixed models. In this study, the two models were compared by analyzing data simulated with Poisson error. Considering the mean square errors and correlation coefficients between observed and fitted values, the Poisson generalized linear mixed model (PGLMM) fit the data better than the Normal error mixed model. Also these two models were applied to analyzing teat numbers in four breeds of swine (Landrace, Yorkshire, crossbred of Landrace and Yorkshire, crossbred of Landrace, Yorkshire, and Chinese indigenous Min pig) collected in China. However, when analyzed with the field data, the Normal error mixed model, on the contrary, fit better for all the breeds than the PGLMM. The results from both simulated and field data indicate that teat numbers of swine might not have variance equal to mean and thus not have a Poisson distribution.

Mapping Quantitative Trait Loci with Various Types of Progeny from Complex Pedigrees

  • Lee, C.;Wu, X.L.
    • Asian-Australasian Journal of Animal Sciences
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    • v.14 no.11
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    • pp.1505-1510
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    • 2001
  • A method for mapping quantitative trait loci (QTL) was introduced incorporating the information of mixed progeny from complex pedigrees. The method consisted of two steps based on single marker analysis. The first step was to examine the marker-trait association with a mixed model considering common environmental effect and reversed QTL-marker linkage phase. The second step was to estimate QTL effects by a weighted least square analysis. A simulation study indicated that the method incorporating mixed progeny from multiple generations improved the accuracy of QTL detection. The influence of within-genotype variance and recombination rate on QTL analysis was further examined. Detecting a QTL with a large within-genotype variance was more difficult than with a small within-genotype variance. Most of the significant marker-QTL association was detectable when the recombination rate was less than 15%.

THE BENEFITS OF CATTLE IN MIXED FARM SYSTEMS IN PABNA, BANGLADESH

  • Udo, H.M.J.;Meijer, J.;Dawood, F.;Dijkhuizen, A.A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.5 no.3
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    • pp.495-503
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    • 1992
  • The internal and external outputs of the agricultural sub-systems of mixed livestock-crop farms in Pabna Bangladesh were analysed, to clarify the multiple functions of cattle in farm systems. Production systems with grazing areas were relatively more productive than those with no grazing. There was a tremendous variation in farm income, largely because of land area. An increase of one ha in land area was estimated to boost farm income by about 50%. Number of cattle, cattle off-take percentage and milk off-take per average cow related positively to farm income. As land area decreased the relative importance of cattle production increased. Crops were dominant in producing food for home consumption. Cattle contributed only 5-6 per cent to home consumption. Cattle supplied a significant cash income: 45 per cent in the villages with grazing areas and 57 per cent in the other villages. In future, the cash output from cattle will decline and emphasis will shift to the role of cattle in supporting crop production. Any research or development strategy for livestock needs to focus first on the importance of the complex relation between livestock and crops.

A Study on the Lot Sizing and Scheduling in Process Industries (장치 산업에서 로트 크기와 작업 순서 결정을 위한 연구)

  • 이호일;김만식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.12 no.19
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    • pp.79-88
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    • 1989
  • This characteristics of process industries are high capital intensity, relatively long and sequence dependent setup times, and extremely limited capacity resources. The lot sizing, sequencing and limited capacity resources factors must he considered for production scheduling in these industries. This paper presents a mixed integer programming model for production scheduling. The economic trade offs between capacitated lot sizing flow shop scheduling and sequence dependent setup times also be compared with SMITH-DANIELS's model. As a results, it is shown that this paper has lower total cost, more efficient throughput than SMITH-DANIELS's model.

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Balancing and sequencing mixed-model U-lines using evolutionary algorithm (진화알고리듬을 이용한 혼합모델 U라인의 작업할당과 투입순서 결정)

  • Kim Jae Yun;Kim Yeo Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.930-935
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    • 2002
  • This paper presents a new method that can efficiently solve the integrated problem of line balancing and model sequencing in mixed-model U-lines (MMULs). Balancing and sequencing problem are important for an efficient use of MMULs and are tightly related with each other. However, in almost all the existing researches on mixed­model production lines, the two problems have been considered separately. In 1his research, an endosymbiotic evolutionary algorithm, which is a kind of evolutionary algorithm, is adopted as a methodology in order to solve the two problems simultaneously. Some evolutionary search capability, rapidity of convergence and population diversity. The proposed algorithm is compared with the existing evolutionary algorithm in terms of solution quality. The experimental results confirm the effectiveness of our approach.

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Industrial application of gross error estimation and data reconciliation to byproduction gases in iron and steel making plants

  • Yi, Heui-Seok;Hakchul Shin;Kim, Jeong-Hwan;Chonghun Han
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.69.2-69
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    • 2002
  • Process measurements contain random and gross errors and the size estimation of gross errors is required for production accounting. Mixed integer programming technique had been applied to identify and estimate the gross errors simultaneously. However, the compensate model based on mixed integer programming used all measured variables or spanning tree as gross error candidates. This makes gross error estimation problem combinatorial or computationally expensive. Mixed integer programming with test statistics is proposed for computationally inexpensive gross error identification /estimation. The gross error candidates are identified by measurement test and the set of gross error candidates are...

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