• Title/Summary/Keyword: Minimize Downtime

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Downtime Optimization for Fishing Vessel Equipment Using Delay Time Analysis

  • Jung, Gi-Mun;Kwon, Young-Sub;Anand Pillay;Jin Wang
    • International Journal of Reliability and Applications
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    • v.2 no.2
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    • pp.99-105
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    • 2001
  • Delay time analysis is a pragmatic mathematical concept readily embraced by engineers which has been developed as a means to model maintenance decision problem. This paper considers an inspection period using delay time analysis for fishing vessel equipment. We assume that delay time has a Weibull distribution. In this paper, we determine the optimal inspection period which minimize the expected downtime per unit time. Explicit solutions for the optimal inspection are presented for illustrative purposes.

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Analysis on Downtime element of Gripper TBM based on field data (현장 데이터 분석을 통한 Gripper TBM의 Downtime 요소 분석)

  • Park, Jinsoo;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.393-402
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    • 2021
  • The first TBM introduced in Korea was the gripper TBM, which was applied to the Gudeok Waterway Tunnel in 1985. In the initial stage of the introduction of the gripper TBM, many applications were mainly focused on waterway tunnels (Tunnel Mechanized Construction Design, 2008). Currently, the construction range of gripper TBM in Korea is widely applied to not only waterway tunnels, but also subways, railway tunnels, and TBM+NATM expansion. Overseas, gripper TBM is generally applied, and even when NATM tunnel is applied, it is applied as an exploration tunnel because of the excellent advance rate of gripper TBM and used as an evacuation tunnel after completion. Due to the fast excavation speed, the application of the gripper TBM in the rock section of weathered rock or higher can minimize the environmental and civil complaints caused by creating a large number of work areas when planning long tunnels or mountain tunnels. In this study, the work process of the general gripper TBM was analyzed by analyzing the construction cycle and the gripper TBM with a diameter of 2.6~5.0 m, which was applied the most in Korea. Downtime was investigated and analyzed.

Optimal Maintenance Policy for Fishing Vessel Equipment Using Delay Time Analysis

  • Jung, Gi-Mun;Kwon, Young-Sub;Anand Pillay;Jin Wang
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.329-333
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    • 2000
  • Delay time analysis is a pragmatic mathematical concept readily embraced by engineers which has been developed as a means to model maintenance decision problem. This paper considers an inspection period using delay time analysis for fishing vessel equipment. We assume that delay time distribution is Weibull and inspections are perfect. In this paper, we determine the optimal inspection period which minimize the expected downtime per unit time.

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A Study on Intelligent Self-Recovery Technologies for Cyber Assets to Actively Respond to Cyberattacks (사이버 공격에 능동대응하기 위한 사이버 자산의 지능형 자가복구기술 연구)

  • Se-ho Choi;Hang-sup Lim;Jung-young Choi;Oh-jin Kwon;Dong-kyoo Shin
    • Journal of Internet Computing and Services
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    • v.24 no.6
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    • pp.137-144
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    • 2023
  • Cyberattack technology is evolving to an unpredictable degree, and it is a situation that can happen 'at any time' rather than 'someday'. Infrastructure that is becoming hyper-connected and global due to cloud computing and the Internet of Things is an environment where cyberattacks can be more damaging than ever, and cyberattacks are still ongoing. Even if damage occurs due to external influences such as cyberattacks or natural disasters, intelligent self-recovery must evolve from a cyber resilience perspective to minimize downtime of cyber assets (OS, WEB, WAS, DB). In this paper, we propose an intelligent self-recovery technology to ensure sustainable cyber resilience when cyber assets fail to function properly due to a cyberattack. The original and updated history of cyber assets is managed in real-time using timeslot design and snapshot backup technology. It is necessary to secure technology that can automatically detect damage situations in conjunction with a commercialized file integrity monitoring program and minimize downtime of cyber assets by analyzing the correlation of backup data to damaged files on an intelligent basis to self-recover to an optimal state. In the future, we plan to research a pilot system that applies the unique functions of self-recovery technology and an operating model that can learn and analyze self-recovery strategies appropriate for cyber assets in damaged states.

The Performance Evaluation and The Layout Improvement of the Engine Manufacturing Line Using Simulation (시뮬레이션을 사용한 엔진생산라인의 성능평가 및 설계개선)

  • 오필범
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.10a
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    • pp.224-228
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    • 1999
  • When we construct a manufacturing plant, optimal design is very important. This paper is to simulate an engine manufacturing flow line for commercial vehicle. The parameters we consider in simulation include facility downtime, tool change time, buffer size between consecutive stations, and time to repair the facility. We use AutoMod to compare the alternatives. The objective is to minimize the total cost. Simulation results provide significant cost saving by improving the current design and policy.

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Condition Monitoring and Diagnosis of a Hot Strip Roughing Mill Using an Autoencoder (오토인코더를 이용한 열간 조압연설비 상태모니터링과 진단)

  • Seo, Myung Kyo;Yun, Won Young
    • Journal of Korean Society for Quality Management
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    • v.47 no.1
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    • pp.75-86
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    • 2019
  • Purpose: It is essential for the steel industry to produce steel products without unexpected downtime to reduce costs and produce high quality products. A hot strip rolling mill consists of many mechanical and electrical units. In condition monitoring and diagnosis, various units could fail for unknown reasons. Methods: In this study, we propose an effective method to detect units with abnormal status early to minimize system downtime. The early warning problem with various units was first defined. An autoencoder was modeled to detect abnormal states. An application of the proposed method was also implemented in a simulated field-data analysis. Results: We can compare images of original data and reconstructed images, as well as visually identify differences between original and reconstruction images. We confirmed that normal and abnormal states can be distinguished by reconstruction error of autoencoder. Experimental results show the possibility of prediction due to the increase of reconstruction error from just before equipment failure. Conclusion: In this paper, hot strip roughing mill monitoring method using autoencoder is proposed and experiments are performed to study the benefit of the autoencoder.

Clustering-based Monitoring and Fault detection in Hot Strip Roughing Mill (군집기반 열간조압연설비 상태모니터링과 진단)

  • SEO, MYUNG-KYO;YUN, WON YOUNG
    • Journal of Korean Society for Quality Management
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    • v.45 no.1
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    • pp.25-38
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    • 2017
  • Purpose: Hot strip rolling mill consists of a lot of mechanical and electrical units. In condition monitoring and diagnosis phase, various units could be failed with unknown reasons. In this study, we propose an effective method to detect early the units with abnormal status to minimize system downtime. Methods: The early warning problem with various units is defined. K-means and PAM algorithm with Euclidean and Manhattan distances were performed to detect the abnormal status. In addition, an performance of the proposed algorithm is investigated by field data analysis. Results: PAM with Manhattan distance(PAM_ManD) showed better results than K-means algorithm with Euclidean distance(K-means_ED). In addition, we could know from multivariate field data analysis that the system reliability of hot strip rolling mill can be increased by detecting early abnormal status. Conclusion: In this paper, clustering-based monitoring and fault detection algorithm using Manhattan distance is proposed. Experiments are performed to study the benefit of the PAM with Manhattan distance against the K-means with Euclidean distance.

Automatic Pipeline Welding System with Self-Diagnostic Function and Laser Vision Sensor

  • Kim, Yong-Baek;Moon, Hyeong-Soon;Kim, Jong-Cheol;Kim, Jong-Jun;Choo, Jeong-Bog
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1137-1140
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    • 2005
  • Automatic welding has been used frequently on pipeline projects. The productivity and reliability are most essential features of the automatic welding system. The mechanized GMAW process is the most widely used welding process and the carriage and band system is most effective welding system for pipeline laying. This application-oriented paper introduces new automatic welding equipment for pipeline construction. It is based on cutting-edge design and practical welding physics to minimize downtime. This paper also describes the control system which was designed and implemented for new automatic welding equipment. The system has the self diagnostic function which facilitates maintenance and repairs, and also has the network function via which the welding task data can be transmitted and the welding process data can be monitored. The laser vision sensor was designed for narrow welding groove in order to implement higher accuracy of seam tracking and fully automatic operation.

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Necessity of Reliability Theory and Establishment of Effective Education System (신뢰성이론의 필요성과 효과적인 교육시스템 구축)

  • Park, Dong Ho
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.257-262
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    • 2016
  • Recently, the subject of reliability attracts a great deal of domestic and international attentions and the extensive research activities are being conducted as well. Such trend exists mainly due to the fact that the research on the subject of reliability not only contributes to the theoretical developments, but also may find a wide range of applications in practice over several fields. In particular, the research regarding the maintenance policy incorporating certain types of warranty for repairable system and its application is being performed extensively by many researchers, and their efforts seem more concentrated on developing new maintenance policies which minimize the expected operating cost incurred for replacement and repair of the system, while keeping the system at high reliability. Effective maintenance policy may reduce the operating cost and decrease the downtime of the system during its mission period and consequently, increase the productivity of the system. In this article, the major areas of interest in the field of reliability and its historic perspectives are given briefly and the theoretical aspects in several fields of reliability including the maintenance and warranty policies is also discussed. Furthermore, the current domestic situation regarding the education and research on reliability is presented, along with the importance of reliability theory and the difficulty of training reliability personnel. Finally, the author's opinion for effective education system is proposed.

Intelligent Motor Control System Based on CIP (CIP 기반의 지능형 전동기 제어 시스템)

  • Kim, On;Choi, Seong-Jin
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.307-312
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    • 2020
  • This paper proposed intelligent motor control system that replaced smart motor devices, such as motor protection relays, smart circuit breakers and variable speed drives, with one integrated module to perform efficient motor control at industrial sites. The proposed intelligent motor control system provides easy monitoring of critical data for each motor or load connected to an intelligent motor control system over a CIP(Common Industrial Protocol)-based network, which enables accurate process control at all times, real-time access to fault information and records to simplify diagnosis and minimize equipment downtime.