• Title/Summary/Keyword: Microfabrication

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Laser-induced Thermochemical Wet Etching of Titanium for Fabrication of Microstructures (레이저 유도 열화학 습식에칭을 이용한 티타늄 미세구조물 제조)

  • 신용산;손승우;정성호
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.32-38
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    • 2004
  • Laser-induced thermochemical wet etching of titanium in phosphoric acid has been investigated to examine the feasibility of this method fur fabrication of microstructures. Cutting, drilling, and milling of titanium foil were carried out while examining the influence of process parameters on etch width, etch depth, and edge straightness. Laser power, scanning speed of workpiece, and etchant concentration were chosen as major process parameters influencing on temperature distribution and reaction rate. Etch width increased almost linearly with laser power showing little dependence on scanning speed while etch depth showed wide variation with both laser power and scanning speed. A well-defined etch profile with good surface quality was obtained at high concentration condition. Fabrication of a hole, micro cantilever beam, and rectangular slot with dimension of tess than 100${\mu}{\textrm}{m}$ has been demonstrated.

Development of Ion Beam Monte Carlo Simulation and Analysis of Focused Ion Beam Processing (이온빔 몬테 카를로 시물레이션 프로그램 개발 및 집속 이온빔 공정 해석)

  • Kim, Heung-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.479-486
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    • 2012
  • Two of fundamental approaches that can be used to understand ion-solid interaction are Monte Carlo (MC) and Molecular Dynamic (MD) simulations. For the simplicity of simulation Monte Carlo simulation method is widely preferred. In this paper, basic consideration and algorithm of Monte Carlo simulation will be presented as well as simulation results. Sputtering caused by incident ion beam will be discussed with distribution of sputtered particles and their energy distributions. Redeposition of sputtered particles that are experienced refraction at the substrate-vacuum interface additionally presented. In addition, reflection of incident ions with reflection coefficient will be presented together with spatial and energy distributions. This Monte Carlo simulation will be useful in simulating and describing ion beam related processes such as Ion beam induced deposition/etching process, local nano-scale distribution of focused ion beam implanted ions, and ion microscope imaging process etc.

Fabrication of 3D Microstructures with Single uv Lithography Step

  • Han, Man-Hee;Lee, Woon-Seob;Lee, Sung-Keun;Lee, Seung S.
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.2 no.4
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    • pp.268-272
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    • 2002
  • This paper presents a novel microfabrication technology of 3D microstructures with inclined/rotated UV lithography using negative photoresist, SU-8. In some cases, reflected UV as well as incident UV is used to form microstructures. Various 3D microstructures are simply fabricated such as embedded channels, bridges, V-grooves, truncated cones, and so on.

Fabrication of ZnO thin film gas sensor for detecting $(CH_3)_3N$ gas ($(CH_3)_3N$ 가스 감지용 ZnO 박막 가스 센서의 제조)

  • 신현우;박현수;윤동현;홍형기;권철한;이규정
    • Electrical & Electronic Materials
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    • v.8 no.1
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    • pp.21-26
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    • 1995
  • Highly sensitive and mechanically stable gas sensors have been fabricated using the microfabrication and micromaching techniques. The sensing material used to detect the offensive trimethylarnine ((CH$_{3}$)$_{3}$N) gas is 6 wt% $Al_{2}$O$_{3}$-doped, 1000.angs.-thick ZnO deposited by r. f. magnetron sputtering. The optimum operating temperature of the sensor is 350.deg.C and the corresponding heater power is about 85mW. Excellent thermal insulation is achieved by the use of a double-layer structure of 0.2.mu.m -thick silicon nitride and 1.4.mu.m-thick phosphosilicate glass(PSG) prepared by low pressure chemical vapor deposition(LPCVD) and atmospheric pressure chemical vapor deposition(APCVD), respectively. The sensors are mechanically stable enough to endure at least 43, 200 heat cycles between room temperature and 350.deg. C.

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Effect of surface roughness on laminar flow in a micro-channel by using lattice Boltzmann method (격자 볼츠만 방법을 이용한 미소채널 내에서의 층류 유동에 대한 표면 거칠기의 영향)

  • Shin, Myung-Seob;Yoon, Joon-Yong;Byun, Sung-Joon;Kim, Kak-Joong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.179-183
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    • 2006
  • Surface roughness is present in most of the microfluidic devices due to the microfabrication techniques. This paper presents lattice Boltzmann method (LBM) results for laminar flow in a microchannel with surface roughness. The surface roughness is modeled by an array of rectangular modules placed on top and bottom side of a parallel-plate channel. In this study, LBGK D2Q9 code in lattice Boltzmann Method is used to simulate flow field for low Reynolds number in a micro-channel. The effects of relative surface roughness, roughness distribution, roughness size and the results are presented in the form of the product of friction factor and Reynolds number. Finally, a significant increase in Poiseuille number is detected as the surface roughness is considered, while the effect of roughness on the microflow field depends on the surface roughness.

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Method of Beam Alignment with the Rotation Axis for Laser Fabrication of Micro Cylindrical Structures (레이저를 이용한 미세 원통 구조물 제조를 위한 빔과 회전축 정렬 방법)

  • 정성진;정성호;이선규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1056-1060
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    • 1997
  • An optical technique to align the laser beam with the rotation axis of a cylindrical microstructure is developed for laser microfabrication. The sample surface is first set normal to the rotation axis by applying a simple reflection law of geometrical optics and then the laser beam is aligned with the rotation axis using translation stages with quadrant photodiodes. Principle and the configuration of the alignment technique are described. An application of the present technique to laser microstereolithography showed that it could be effectively used for fabrication of micro cylindrical structures.

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Fabrication of three dimensional microstructures using laser direct writing technique (레이저묘화 기술을 이용한 3차원 미세구조물 제조)

  • 정성호;한성일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.670-673
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    • 2003
  • Fabrication of three dimensional microstructures by laser-assisted chemical vapor deposition of material is investigated. To fabricate microstructures, a thin layer of deposit in desired patterns is first written using laser direct writing technique and on top of this layer a second layer is deposited to provide the third dimension normal to the surface. By depositing many layers. a three dimensional microstructure is fabricated. Optimum deposition conditions for direct writing of initial and subsequent layers with good surface quality and profile uniformity are determined. Using an arson ion laser and ethylene as the light source and reaction gas, respectively, fabrication of three-dimensional carbon microstructures is demonstrated.

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A Study on Fabrication of Conductor Patterns on AlN Ceramic Surface by Laser Direct Writing (레이저 직접묘화법에 의한 AlN 기판상의 전도성 패턴 제작에 관한 연구)

  • Lee, Je-Hoon;Seo, Jung;Han, Yu-Hee
    • Laser Solutions
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    • v.3 no.2
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    • pp.25-33
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    • 2000
  • One of perspective direction of microfabrication is direct laser writing technology that allows to create metal, semiconductive and dielectric micropatterns on substrate surface. In this work, a two step method, the combination of seed forming process, in which metallic Al seed was selectively generated on AlN ceramic substrate by direct writing technique using a pulsed Nd : YAG laser and subsequent electroless Ni plating on the activated Al seed, was presented. The effects of laser parameters such as pulse energy, scanning speed and pulse frequency on shape of Alseed and conductor line after electroless Ni plating were investigated. The nature of the laser activated surface is analyzed from XPS data. The line width of this metallic Al and Ni is analyzed using SEM. As a results, Al seed line with 24㎛ width and 100㎛ isolated line space is obtained. Finally, laser direct writing can be applied in the field between thin and thick film technique in electronic industry.

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Precision microdrilling of alumina ceramic substrates by femtosecond laser ablation (펨토초 레이저 어블레이션을 이용한 알루미나 세라믹 기판의 정밀 마이크로 드릴링)

  • Kim, S.H.;Sohn, I.B.;Noh, Y.C.;Lee, J.M.;Jeong, S.H.
    • Laser Solutions
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    • v.11 no.1
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    • pp.25-31
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    • 2008
  • The characteristics of femtosecond laser ablation of $Al_2O_3$ for prescision microfabrication are studied experimentally. Specifically, the process time during femtosecond laser drilling of microholes with $sub-100{\mu}m$ diameter are investigated for varying laser fluence, scan speed and beam path designs like trepanning with continuously changed start points. The accumulation of sub-micrometer size particles within the hole and the deterioration of edge clarity and roundness for decreasing hole diameter are examined and through process optimization the microdrilling with good hole quality is achieved using a femtosecond laser system (repetitionrate 1 kHz, wavelength 785 nm, pulse duration 185 fs)

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Fabrication of Breathable Film using Laser Pulses (레이저를 이용한 숨쉬는 필름 가공 기술 연구)

  • Choi, Hun Kook;Sohn, Ik Bu;Noh, Young Chul;Choi, Young Jin;Chang, In Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.4
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    • pp.409-413
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    • 2013
  • A polypropylene film was ablated using a $CO_2$ laser, Ti-sapphire femtosecond laser, and UV nanosecond laser. For modified atmosphere packaging, polypropylene films were ablated by laser pulse with different pulse energies and measured on an optical microscope. Also, we observed the shelf life of a banana contained within packaging of a breathable zipper bag. As a result, we have demonstrated that the breathable film can efficiently extend the shelf life of respiring foods, particularly fresh fruits and vegetables. The development of breathable film laser microfabrication system will more useful for industrial applications.