• Title/Summary/Keyword: Microcellular foaming

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The Effect of Gas Absorption Induced a Change of Glass Transition Temperature in Microcellular Foamed Plastics (초미세 발포 플라스틱의 유리전이온도를 변화시키는 가스 용해량의 영향)

  • Hwang, Yun-Dong;Cha, Seong-Un
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.816-822
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    • 2001
  • The thermoforming process is widely used in the plastics industry to produce articles for the packaging, automotive, domestic construction and leisure industries. The microcellular foaming process appeared at M.I.T. in 1980s to save a quantity of polymer materials and increase their mechanical properties. The glass transition temperature of polymer materials is one of many important process variables in appling the microcellular foaming process to the conventional thermoforming process. The goal of this research is to evaluate the relation between gas absorption and glass transition temperature in batch process using microcellular foaming process. The weight gain ratio of polymer materials has a conception of gas absorption. Polymers such as acrylonitrile-butadiene-styrene(ABS), polystyrene(PS) have been used in this experiment. According to conventional Chows model and Cha-Yoon model, it was estimated with real experimental result to predict a change of glass transition temperature as a function of the weight gain ratio of polymer materials in batch process to gain microcellular foamed plastic products.

Design of Gas Supply System for Microcellular Foamed Injection Molding Using Axiomatic Approach (공리적 접근을 사용한 초미세 발포 사출기용 가스공급장치의 설계)

  • Lee, J.W.;Cha, S.W.;Kim, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.414-419
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    • 2001
  • Microcellular foamed plastic is a foaming technology that is safer to the environment and has no significant deterioration of mechanical properties compared to the conventional foamed plastic. Currently, the development of the injection-molding machine for microcellular plastic (MCP) is nearing completion. Currently, researches on the mass production system for the MCP injection-molding machine are under progress. The purpose of this paper is to design the gas supply system suitable for microcellular foaming in the injection-molding machine. For the design process, Axiomatic Approach, a powerful tool for design, will be used.

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A Change of Strength at Microcellular Foamed Plastics as Content of Glass Fiber (GLASS FIBER의 함유량에 따른 초미세 발포 플라스틱의 강도 변화)

  • 김보흥;차성운;황윤동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.335-340
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    • 2001
  • We use so many plastic products in everyday. Because polymer materials have a lot of merits including low cost and easiness of forming, they are widely used in many manufacturing industries. Microcellular foaming process was developed at MIT in 1980's to save a quantity of materials and increase mechanical properties. The improvement of strength is very important factor in relation with the reduction of mass. So the first purpose of this research is to improve the strength of the microcellular foamed plastics as variation of glass-fiber's volume friction. Also the characteristic of filler such as glass-fiber was presented in a microcellular foaming process.

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The Study for Impact Strength change of Microcellular foamed Recycled ABS (초미세 발포 플라스틱의 재생 후 강도변화에 대한 연구)

  • 성갑제;차성운;윤재동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.896-899
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    • 2002
  • Microcellular foaming Process has several merits, impact strength elevation, thermal insulation, noise insulation, and raw material saving etc. This method make the glass transition temperature of polymers low, and diminish the residual stress of polymers. This characteristics of Microcellular foaming process influences the physical properties of recycled polymers. This paper describes about the impact strength change of Microcellular foamed recycled ABS.

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Aquacell Foaming Process On PMMA (Aquacell Process를 이용한 PMMA의 발포)

  • Lee, Hyun-Joo;Cha, Sung-Woon;Yoon, Jae-Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.18-24
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    • 1999
  • Microcellular foaming is being researched as a method of maintaining and improving the mechanical characteristics of plastics as well as saving the material costs. This can not only improve the mechanical properties including impact strength of plastic by producing cells with the size of few ${\mu}$m diameters within the plastic, but also can save the material cost of plastic products with the general volumetric expansion of 2 to 10 times. But quite a long time is required for the gas to be absorbed in the plastic. Therefore consistent research should be done to reduce the saturation time of gas into the plastic and this paper provides the method of water microcellular foaming process as one of the methods using the high diffusivity of water. In addition, we can improve impact property of foamed plastic by using this method.

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