• 제목/요약/키워드: Mg-based ceramics

검색결과 49건 처리시간 0.029초

Development and Evaluation of Natural Hydroxyapatite Ceramics Produced by the Heat Treatment of Pig Bones

  • Lim, Ki-Taek;Kim, Jin-Woo;Kim, Jangho;Chung, Jong Hoon
    • Journal of Biosystems Engineering
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    • 제39권3호
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    • pp.227-234
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    • 2014
  • Purpose: The aim of this research was to develop and evaluate natural hydroxyapatite (HA) ceramics produced from the heat treatment of pig bones. Methods: The properties of natural HA ceramics produced from pig bones were assessed in two parts. Firstly, the raw materials were characterized. A temperature of $1,200^{\circ}C$ was chosen as the calcination temperature. Fine bone powders (BPs) were produced via calcinations and a milling process. Sintered BPs were then characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), energy dispersive X-ray spectroscopy (EDX), Fourier transform infrared (FTIR) spectroscopy, and a 2-year in vitro degradability test. Secondly, an indirect cytotoxicity test was conducted on human osteoblast-like cells, MG63, treated with the BPs. Results: The average particle size of the BPs was $20{\pm}5{\mu}m$. FE-SEM showed a non-uniform distribution of the particle size. The phase obtained from XRD analysis confirmed the structure of HA. Elemental analysis using XRF detected phosphorus (P) and calcium (Ca) with the Ca/P ratio of 1.6. Functional groups examined by FTIR detected phosphate ($PO{_4}^{3-}$), hydroxyl ($OH^-$), and carbonate ($CO{_3}^{2-}$). The EDX, XRF, and FTIR analysis of BPs indicated the absence of organic compounds, which were completely removed after annealing at $1,200^{\circ}C$. The BPs were mostly stable in a simulated body fluid (SBF) solution for 2 years. An indirect cytotoxicity test on natural HA ceramics showed no threat to the cells. Conclusions: In conclusion, the sintering temperature of $1,200^{\circ}C$ affected the microstructure, phase, and biological characteristics of natural HA ceramics consisting of calcium phosphate. The Ca-P-based natural ceramics are bioactive materials with good biocompatibility; our results indicate that the prepared HA ceramics have great potential for agricultural and biological applications.

Fabrication of Nano-sized Metal Dispersed Magnesia Based Composites and Related Mechanical and Magnetic Properties

  • Choa, Yong-Ho;Tadachika Nakayama;Tohru Sekino;Koichi Niihara
    • The Korean Journal of Ceramics
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    • 제5권4호
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    • pp.395-399
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    • 1999
  • MgO/metal nanocomposite powder mixtures were prepared by solution chemical processes to obtain suitable structure for ceramic/metal nanocomposites. Nickel or cobalt nitrate, as a source of metal dispersion, was dissolved into alcohol and mixed with magnesia powder. After calcined in air, these powders were reduced by hydrogen. Densified nanocomposites were successively obtained by Pulse Electric Current Sintering (PECS) process. The dispersed metal partical size depended on temperature and time in calcination and reduction processes. The phase analyses in the synthesized powders as a functioni of temperature were tracked using a dynamic high temperature X-ray diffractioni (HTXRD) system. Phase and crystallite size analyses were done using X-ray diffractioni and TEM. The MgO/metal nanocomposites were successfully fabricated, and ferromagnetic responses with enhanced coercive force were also investigated for these composites.

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CaO-MgO-$SiO_2$ 계 LTCC glass에 대한 특성 연구 (Study on properties of CaO-MgO-$SiO_2$ system glass-ceramic for LTCC)

  • 장명훈;마원철
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.322-322
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    • 2008
  • Low-temperature co-fired ceramics (LTCC) have turned out to be very promising technology in accordance with the rapid developments in semiconductor technology. The demands for compact electrical assemblies, smaller power loss as well as high signal density can be fulfilled by LTCC. And for the multi-layered ceramic devices with embedded passive components such as high dielectric constant decoupling capacitor, LTCC materials require the several conditions to avoid delamination and internal cracks. For the present study, diopside-based glass is chosen as the LTCC substrate material in view of its high coefficient of thermal expansion (CTE). From the experimental resultsn the influence of each element on the CTE change can be revealed.

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후처리 적용에 따른 방식용 Al-3%Mg 용사코팅 층의 해수 내 전기화학적 특성 (Electrochemical Characteristics in Sea Water of Al-3%Mg Arc Spray Coating Layer for Corrosion Protection with Sealing Treatment)

  • 박일초;김성종
    • 한국통신학회논문지
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    • 제40권5호
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    • pp.974-980
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    • 2015
  • 해양환경 하에서 강재에 대한 방식 목적으로 Al-3%Mg 용사선재를 이용하여 아크 용사코팅을 실시하였다. 그리고 Al-3%Mg 용사코팅 층의 내식성을 개선하기 위하여 유/무기 복합 세라믹 후처리를 실시하였다. 후처리 적용에 따른 용사코팅 층의 다양한 전기화학적 실험 결과, 양극분극과 음극분극 실험 시 모든 전위구간에서 후처리 적용 시 전류밀도가 작게 나타나 내식성 개선이 확인되었다. 그리고 후처리된 용사코팅 층의 표면에서 관찰된 마이크로 크랙의 영향으로 자연전위 계측 시 심한 전위변동이 나타났으며, 양극분극 실험 시에는 후처리 층의 탈리손상이 용이하게 발생하였다. 그럼에도 불구하고 타펠분석을 기반으로 외부 환경차단 효과를 나타내는 코팅 효율이 92.11%로 산출되어 Al-3%Mg 용사코팅 층의 내식성이 향상되었다.

$(Zn_{0.8}Mg_{0.2})TiO_3$계 마이크로파용 유전체 세라믹의 저온소결에 관한 연구 (A Study on Low-Temperature Sintering of Microwave Dielectric Ceramics Based on $(Zn_{0.8}Mg_{0.2})TiO_3$)

  • 심우성;방재철;이경호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 하계학술대회 논문집 Vol.3 No.2
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    • pp.561-565
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    • 2002
  • The effects of sintering additives such as $Bi_2O_3$ and $V_2O_5$ on the microwave dielectric and sintering properties of (Zn, Mg)$TiO_3$ system were investigated. Highly dense samples were obtained for $(Zn_{0.8}Mg_{0.2})TiO_3$ at the sintering temperature range of $870{\sim}900^{\circ}C$ with $Bi_2O_3$ and $V_2O_5$ additions of <1wt.%, respectively. The microwave dielectric properties of $(Zn_{0.8}Mg_{0.2})TiO_3$ with 0.45 wt.% $Bi_2O_3$ and 0.55 wt.% $V_2O_5$ sintered at $900^{\circ}C$ were as follows: $Q{\times}f_o$=56,800 GHz, ${\varepsilon}_r$=22, and ${\tau}_f=-53ppm/^{\circ}C$. In order to improve temperature coefficient of resonant frequency, $TiO_2$ was added to the above system. The optimum amount of $TiO_2$ was 15 mol.% when sintered at $870^{\circ}C$, at which we could obtain following results: $Q{\times}f_o$ = 32,800 GHz, ${\varepsilon}_r$ = 26, and $\tau_f=0ppm/^{\circ}C$.

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Li-Al-Si 함유 유리세라믹 순환자원으로부터 Ca계열 염배소법 및 이에 따른 수침출 공정에 의한 리튬의 회수 연구 (A Study on the Recovery of Lithium from Secondary Resources of Ceramic Glass Containing Li-Al-Si by Ca-based Salt Roasting and Water Leaching Process)

  • 주성호;신동주;이동석;신선명
    • 자원리싸이클링
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    • 제32권1호
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    • pp.42-49
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    • 2023
  • Li-Al-Si를 함유한 유리세라믹 순환자원은 인덕션, 방화유리, 비젼냄비 등 리튬의 전체 소비량 중 14%로 리튬이온전지 다음으로 많이 쓰인다. 따라서 리튬의 수요가 폭발하고 있는 현재 새로운 리튬 자원을 찾아야 하고 이로부터 리튬의 회수 연구가 필요하다. 본 연구는 이러한 맥락하에 Li을 함유한 새로운 순환자원인 Li-Al-Si 유리세라믹으로부터 리튬을 회수하기 위한 연구를 수행하였다. 본 연구에서는 1.5% Li, 9.4% Al, 28.9% Si를 함유한 Li-Al-Si 유리세라믹 중 방화유리를 원료물질로 사용하였다. 방화유리로부터 리튬을 회수하기 위한 공정은 크게 칼슘 염을 투입한 건식 배소 공정과 수침출 공정으로 나뉜다. 325 mesh 이하로 분쇄된 방화유리 시료를 열처리 전과 열처리 후 칼슘 염을 투입하여 침출 실험을 비교 진행하였고 칼슘 염과 Li-Al-Si 유리세라의 투입비율에 따른 침출율, 칼슘 염 배소 온도에 따른 침출 연구도 비교 수행하였다. 수침출 연구에서는 온도, 시간, 고액비, 그리고 연속 침출횟수에 따라 리튬의 침출율 및 회수율을 비교하였다. 그 결과 Li-Al-Si를 함유한 유리세라믹 방화유리는 열처리를 반드시 수행하여 베타 형태의 스포듀민으로 상변화 시켜야 하며 이로부터 CaCO3 염을 Li-Al-Si를 함유한 유리세라믹 방화유리와 6:1의 비율로 투입하여 1000℃이상에서 배소한 후 4회 이상 연속 침출하여 리튬의 회수율을 98% 이상 획득하였고 이때 리튬의 농도는 200mg/L였다.

Improved Temperature Stability in Dielectric Properties of 0.8BaTiO3-(0.2-x)NaNbO3-xBi(Mg1/2Ti1/2)O3 Relaxors

  • Goh, Yumin;Kim, Baek-Hyun;Bae, Hyunjeong;Kwon, Do-Kyun
    • 한국세라믹학회지
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    • 제53권2호
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    • pp.178-183
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    • 2016
  • Ferroelectric relaxor ceramics with $BaTiO_3-NaNbO_3-Bi(Mg_{1/2}Ti_{1/2})O_3$ ternary compositions (BT-NN-BMT) have been prepared by sol-gel powder synthesis and consequent bulk ceramic processing. Through the modified chemical approach, fine and single-phase complex perovskite compositions were successfully obtained. Temperature and frequency dependent dielectric properties indicated typical relaxor characteristics of the BT-NN-BMT compositions. The ferroelectric-paraelectric phase transition became diffusive when NN and BMT were added to form BT based solid solutions. BMT additions to the BT-NN solid solutions affected the high temperature dielectric properties, which might be attributable to the compositional inhomogeneity of the complex perovskite and resulting weak dielectric coupling of the Bi-containing polar nanoregions (PNRs). The temperature stability of the dielectric properties was good enough to satisfy the X9R specification. The quasi-linear P-E response and the temperature- stable dielectric properties imply the high potential of this ceramic compound for use in high temperature capacitors.

LSGM계 전해질 지지형 고체산화물 연료전지의 특성평가 (Characterization of the LSGM-Based Electrolyte-Supported SOFCs)

  • 송은화;김광년;정태주;손지원;김주선;이해원;김병국;이종호
    • 한국세라믹학회지
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    • 제43권5호
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    • pp.270-276
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    • 2006
  • LSGM(($La_xSr_{1-x})(Ga_yMg_{1-y})O_3$) electrolyte is known to show very serious interfacial reaction with other unit cell components, especially with an anode. Such an interfacial reaction induced the phase instability of constituent component and deterioration of the unit cell performance, which become the most challenging issues in LSGM-based SOFCs. In this study, we fabricated LSGM($La_{0.8}Sr_{0.2}Ga_{0.83}Mg_{0.17}O_x$) electrolyte supported-type cell in order to avoid such interfacial problem by lowering the heat-treatment temperature of the electrode fabrication. According to the microstructural and phase analysis, there was no serious interfacial reaction at both electrolyte/anode and electrolyte/cathode interfaces. Moreover, from the electrochemical characterization of the unit cell performance, there was no distinct deterioration of the open cell voltage as well as an internal cell resistance. These results demonstrate the most critical point to be concerned in LSGM-based SOFC is either to find a proper electrode material which will not give any interfacial reaction with LSGM electrolyte or to properly adjust the processing variables for unit cell fabrication, to reduce the interfacial reaction.

Rietveld 정밀화법과 SEM-EDS 분석에 의한 DPF용 코디어라이트 하니컴 세라믹스의 결정성장 과정 분석 (Characterization of crystal phase evolution in cordierite honeycomb for diesel particulate filter by using rietveld refinement and SEM-EDS methods)

  • 채기웅;김강산;김정석;김신한
    • 한국결정성장학회지
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    • 제31권3호
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    • pp.116-126
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    • 2021
  • 코디어라이트(Mg2Al4Si5O18) 하니컴 세라믹스의 대표적 응용분야는 자동차 배기가스 정화용 필터(diesel particulate filter(DPF))이다. 천연광물, 조공제, 유기바인더를 혼합한 슬러리를 압출하여 DPF용 하니컴 코디어라이트를 성형한 후 980~1450℃ 범위에서 소결하였다. 소결온도에 따른 결정상(indialite, cordierite, cristobalite, alumina, spinel, mullite, pro-enstatite)의 형성과정을 XRD Rietveld 정밀화법을 이용하여 정량분석 하였다. 동시에, 세라믹 에칭(etching) 방법으로 소결 시료 표면의 비정질상을 제거한 후 SEM/EDS법을 사용하여 결정상들의 형상과 조성을 확인하였다. 이들 결과로부터 DPF 하니컴에서 결정상 형성 과정을 명확히 밝힐 수 있었다. 또한, DPF 하니컴의 소결온도에 따른 열팽창계수(linear coefficient of thermal expansion, CTE) 변화를 분석하였고, 결정상의 정량분석결과를 바탕으로 계산된 CTE와 비교하였다. 소결된 DPF 하니컴 내의 결정상들이 CTE 특성에 미치는 영향을 고찰하였다.

Mixing Rules of Young's Modulus, Thermal Expansion Coefficient and Thermal Conductivity of Solid Material with Particulate Inclusion

  • Hirata, Yoshihiro;Shimonosono, Taro
    • 한국세라믹학회지
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    • 제53권1호
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    • pp.43-49
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    • 2016
  • This analyzed a Young's modulus (E), a thermal expansion coefficient (TEC, ${\beta}$) and a thermal conductivity (${\kappa}$) of the material with simple cubic particulate inclusion using two model structures: a parallel structure and a series structure of laminated layers. The derived ${\beta}$ equations were applied to calculate the ${\beta}$ value of the W-MgO system. The accuracy was higher for the series model structure than for the parallel model structure. Young's moduli ($E_c$) of sintered porous alumina compacts were theoretically related to the development of neck growth of grain boundary between sintered two particles and expressed as a function of porosity. The series structure model with cubic pores explained well the increased tendency of $E_c$ with neck growth rather than the parallel structure model. The thermal conductivity of the three phase system of alumina-mullite-pore was calculated by a theoretical equation developed in this research group, and compared with the experimental results. The pores in the sintered composite were treated as one phase. The measured thermal conductivity of the composite with 0.5-25% porosity (open and closed pores) was in accordance with the theoretical prediction based on the parallel structure model.